1. BAKU DEEP WATER JACKETS FACTORY NAMED AFTER HEYDAR ALIYEV
Mot de bienvenu.
Groupe SAIPEM
Operated by BOS SHELF LLC
BOS SHELF COMPANY PROFILE
BOS SHELF YARD PRESENTATION August 2011

2. BOS SHELF COMPANY PROFILE
LOCATION
BAKU INTERNATIONAL AIRPORT 35kms
KASHAGAN FIELD
KURYK
BAKU
BAKU DEEP WATER JACKET FACTORY
Salyan Highway, Baku, AZ1083 Azerbaidjan
BOS SHELF COMPANY PROFILE
BOS SHELF YARD PRESENTATION August 2011

3. TRACK RECORDS & ACHIEVEMENTS
BOS SHELF COMPANY PROFILE

4. BOS SHELF COMPANY PROFILE
YARD TRACK RECORD
BDJF yard has successfully delivered the following international standards units over the past 10 years:
This resulted in an average 500,000 man-hours per months for an average of 2,325 te of steel processed through the workshops.
These works were performed while performing smaller project such as Kashagan Vessels maintenance and construction, TPG-500 structural works, Turkmenistan EWT project support, at the quay side.
BOS SHELF COMPANY PROFILE

5. YARD TIMELINE – MAJOR PROJECTS DELIVERY
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
Skidway #1 #2 #3
SOCAR INTERNAL PROJECT #4 #5 #6
CA-PDQ
CA-CWP
WA-PDQ
DWG-DUQ
DWG-PCWU
JUMPER SPOOL
ISTIGLAL
COP
HEYDAR ALIYEV
EA-PDQ
DADA GORGUD
COP
DADA GORGUD
HEYDAR ALIYEV
PR Jacket Tower Erection
SD2 PR Jacket
Export crossing supports - 75 nos off
Flowline crossing supports - 24 nos off
FTA Mudmat (NF1) 
FTA Mudmat (NF2)  
FTA Mudmat (WF1)  
FTA Mudmat (WF2)  
32in Single Export SSIV Foundation & Piles (Line 1)
32in Single Export SSIV Foundation & Piles (Line 2)
16in Single Condensate SSIV Foundation & Piles
12in Dual Infield Production SSIV Foundation & Piles (NF)
ERSAI 1
CASTORO 12
GEDABEK
ERSAI 2
SBM MOPU
SHAH DENIZ
ERSAI 4
WA-DUQ
DWG-DUQ
CA-DUQ
EA-DUQ
BOS SHELF COMPANY PROFILE

6. Scope of Services – Single Stop for onshore/offshore Oil & Gas Support
Topsides & Jacket Fabricator
Logistics services
Subsea Fabrication & Custom Coating
Vessels Upgrades
Onshore Plant & Process Pre-fabrication – Marine Base Facility
Logistics services
Prefabrication Areas
Erection Areas (6 Delivery lines)
BOS SHELF COMPANY PROFILE

7. KEY ATTRIBUTES FOR SUCCESS
TO FACILITATE SUCCESSFUL PERFORMANCE OF MAJOR PROJECTS, BOS SHELF CAN DEPLOY THE FOLLOWING COMBINATION OF ATTRIBUTES:
HSES AS A MANAGEMENT PRIORITY.
QUALITY DRIVEN PRODUCTION METHODS.
THE MOST EXTENSIVE PRODUCTION FACILITY IN THE CASPIAN REGION, FULLY REFURBISHED IN 2001.
INTERNATIONALLY ACKNOWLEDGED EXPERTISE & RESOURCES.
BOS SHELF COMPANY PROFILE
BOS SHELF YARD PRESENTATION August 2011

8. HEALTH, SAFETY AND ENVIRONMENT
BOS SHELF COMPANY PROFILE

9. HEALTH, SAFETY AND ENVIRONMENT POLICY BOS SHELF COMPANY PROFILE
BOS SHELF POLICIES
HEALTH, SAFETY AND ENVIRONMENT POLICY
BOS Shelf has developed various polices in conjunction with Management Commitment. The BOS Shelf HSE Policies are defined by Management, with regard to the requirements of the Health, Safety and Environment Management Systems.
BOS SHELF COMPANY PROFILE

10. BOS SHELF POLICIES TRANSPORT POLICY SUSTANCES ABUSE POLICY
USE OF PLANT EQUIPMENT AND TOOL POLICY
BOS SHELF COMPANY PROFILE

11. HEALTH, SAFETY AND ENVIRONMENTAL CERTIFICATION
BOS Shelf Management System is certified ISO 18001:2007 and ISO 14001: 2004
BOS SHELF COMPANY PROFILE

12. BOS SHELF COMPANY PROFILE
QUALITY
BOS SHELF COMPANY PROFILE

13. BOS SHELF COMPANY PROFILE
QUALITY POLICY
The BOS Shelf Quality Policy is defined by ISO and Management commitment with regard to Customer Satisfaction and the requirements for Quality
BOS SHELF COMPANY PROFILE

14. BOS SHELF COMPANY PROFILE
ISO CERTIFICATION
BOS SHELF Quality Management System is certified to ISO9001:2008
Welders are qualified by ABS Europe.
BOS SHELF COMPANY PROFILE

15. BOS SHELF COMPANY PROFILE
RMRS CERTIFIED SYSTEM
BOS SHELF Management system is also certified by RMRS.
RMRS is the reference body for Caspian Works.
BOS SHELF COMPANY PROFILE

16. BOS SHELF COMPANY PROFILE
FACILITIES
BOS SHELF COMPANY PROFILE

17. GENERAL OVERVIEW OF PRODUCTION FACILITY
Outdoor Erection Area m2
Fabrication Workshop m2
5 Rolling lines m2
Erection Hall 21254m2
Topsides Erection m2
Welders Training School 1296 m2
Covered storage Area m2
Fitters Training School 2000 m2
BOS SHELF COMPANY PROFILE

18. PRODUCTION FACILITIES
KEY FIGURES
Yearly Production Capacity: t by 2016
Monthly Rolling Capacity: 2 500t (Single Shift)
Annual Production Man-hours: m/h
Annual Engineering Man-hours: m/h
Maximum Indoor Lifting Capacity: 240t
Maximum Outdoor Lifting Capacity: to date 4,200 te
BOS SHELF COMPANY PROFILE

19. BOS SHELF COMPANY PROFILE
YARD LAY OUT
BOS SHELF COMPANY PROFILE

20. LOGISTICS & WAREHOUSING
Direct Access from Garadagh Railway Station to the Warehouse.
Direct Access to Salyan Highway – Part of the Traceca Project.
Dedicated Customs Office within the Yard.
Over m2 Storage Available with Segregation Capability.
BOS SHELF COMPANY PROFILE

21. STEEL PREPARATION FACILITY
2 Blasting Machines
4 SAF Multihead Burning Tables
3 Computer Assisted Cutting Machine MEGATOME.
2 Automatic Saws for Beams
BOS SHELF COMPANY PROFILE

22. BOS SHELF COMPANY PROFILE
ROLLING FACILITY
8 rolling machines with capacity up to 150mm thickness and up to mm internal diameter
3000t vertical press for large cone forming
32 SAW welding booms and 40 Mobile Semi Automatic Welding Machines.
16 Overhead cranes up to 50t capacity.
BOS SHELF COMPANY PROFILE

23. FABRICATION WORKSHOPS
14 Production bays.
Overhead Cranes up to 90t Capacity.
3 Computer Assisted Profiling Machines Muller up to RB 1200.
BOS SHELF COMPANY PROFILE

24. BOS SHELF COMPANY PROFILE
SUBSEA WORKSHOPS No. 9
FEATURES:
Dedicated facility for the production of Subsea units
Dedicated Bay with test equipment for:
FAT (Factory Acceptance Testing)
SIT (Site Integrated Testing)
EQUIPMENT:
Testing equipment:
Facilities bay for 300 people
Facilities bay 1 for 60 people
Bay1:
Exotic Pipe Shop
2 Automatic Rotating Inconel weld stations (Polysuade)
6 Automatic Stationary Inconel weld stations (Magnetic)
10 Exotic weld stations
Dedicated Mobile P.A.U.T Unit (NDT)
Bay2:
30 welding equipment’s manual
(FCAW and SMAW)
2 over head cranes 80 t/5t+80/5 tons
Bay3:
30 welding equipment’s manual (TIG, FCAW and SMAW)
2 over head cranes 80 t/5t+80/5 tons
Bay4:
2 over head cranes 40 t/5t+40t/5 tons
BOS SHELF COMPANY PROFILE

25. BOS SHELF COMPANY PROFILE
WORKSHOP No. 11
Total covered fabrication area m2
Overhead cranes capability
Bay one 36 m span
1X12.5/50 Te
1X20/90 Te
Bay Two 36m span
Welding equipment
Two transforms 2500AMP each.
No. 2X6 Rectifier Panels.
No. 110 Welding Regulators.
Capability for 100 welders to work
at the same time.
Production
5000 of steel Te/year
BOS SHELF COMPANY PROFILE

26. BOS SHELF COMPANY PROFILE
ERECTION AREA
6 Skidways with a Bearing Capacity from 85 t/lm up to 350 t/lm.
25 Crawler & Mobile Cranes with up to 1350t lifting Capacity.
1500 m quay with 3 x 100 m reinforced offloading area (50t/m2)
Dedicated Push-Pull System capable of moving structure up to T.
BOS SHELF COMPANY PROFILE

27. BOS SHELF COMPANY PROFILE
PAINTING/BLASTING
EXISTING FACILITIES
Recoverable Blast medium
Monthly Capacity of up to m2.
Adjacent Area for Expansion.
Temperature Controlled.
Environmentally & VOC Compliant Paints.
T.S.A. Capability
BOS SHELF COMPANY PROFILE

28. NEW PAINTING FACILITIES
Dedicated to blocks
Consisting of three (3) separated areas:
one (1) for grit blasting,
one (1) for priming, coating and curing
one (1) custom coating
Each bay shall be 25m width by 36m, 72m & 42m respectfully.
The overall building size shall be 180m x 25m.
BOS SHELF COMPANY PROFILE

29. BOS SHELF COMPANY PROFILE
SEA ACCESS
No Tide.
Min. Water Depth to Open Sea: 8.5m
Water depth in front of each Skidway: 11.9m
Up to 14 Slots available in a Sheltered harbour for Canal Barges/Ships.
BOS SHELF COMPANY PROFILE

30. BOS SHELF COMPANY PROFILE
HUMAN RESOURCES
BOS SHELF COMPANY PROFILE

31. Yard Organisation Chart
BOS SHELF COMPANY PROFILE

32. BOS SHELF COMPANY PROFILE
HUMAN RESOURCES
A multi-national skilled team.
Average 15 years experience in Offshore Industry.
7 nationalities represented.
An intensive training program.
Over training hours per year.
Integrated Fitters and Welders Training Center
BOS SHELF COMPANY PROFILE

33. EXTENSIVE TRAINING CAPACITY & PROGRAMS
1 Welding Training Center with a yearly capacity of training of up to 360 welders 1G to 6GR.
1 Fitter Training Center with a yearly capacity of training of up to 900 Junior Fitters.
1 Fully Equipped Training Room with Multimedia Capabilities.
60 Training Modules available for Staff and Workforce qualification permanent improvement.
BOS SHELF COMPANY PROFILE