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1 Introducing … the new A1000 Variable Speed Drive ! A single drive for all your needs with outstanding performance and flexibility !

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Presentation on theme: "1 Introducing … the new A1000 Variable Speed Drive ! A single drive for all your needs with outstanding performance and flexibility !"— Presentation transcript:

1 1 Introducing … the new A1000 Variable Speed Drive ! A single drive for all your needs with outstanding performance and flexibility !

2 2 G5-HHP 3 Level G7 F7 G5 P7 Yaskawa Industrial Drives Portfolio (prior to A1000) Flexibility & Performance P5 V1000 25HP1000HP1750HP200HP500HP2250HP

3 3 G5-HHP A1000-HHP A1000 3 Level F7 G5 P7 P5 G7 Flexibility & Performance P1000 (by end of 2011) V1000 25HP1000HP1750HP200HP500HP2250HP Yaskawa Industrial Drives Portfolio (A1000 and beyond)

4 4 A1000 Value Propositions Highest Quality in the Industry Designed for Global Use Easy to Apply and Maintain Outstanding Performance Maximum Flexibility Environmentally Friendly

5 5 Highest Quality in the Industry 2X “Design Life” Increase F7 (predecessor) »Design Life = 5 years »Field experience = 400,000 hrs MTBF !! A1000 »Design Life = 10 years –Improved Thermal Design –Cooler Running Bus Capacitors –Longer Life Cooling Fans –Longer Life IGBT Power Transistors (4x increase !) –Enhanced Short Circuit Protection –Enhanced Self Diagnostics –Reduced Parts Count Image Place Holder

6 6 Worldwide Certifications Global Design

7 7 Power Range 1000HP (1200 A) Global Design

8 8 A1000 averages 30% smaller than previous generation New hybrid heatsink enables greater heat transfer Side by side mounting saves even more panel space Image Place Holder Ambient temperature reduction to 40°C and parameter setting required for side-by-side mounting Global Design World Class Power Density

9 9 Local Keypad for convenient access LCD display for descriptive information Remote mountable Built-in memory for configuration backup Multi-Language Support »English, Spanish, French »Portuguese, German, Italian »Japanese, Chinese Configuration and Monitoring Tools Easy to Apply USB Copy Unit One button feature for copy and paste DriveWizard ® PC Configuration Software Uses A1000’s Built-in USB Port (no special cables required !) Configuration, Monitoring, Trending Application Presets

10 10 Preventative Maintenance Monitors Use a programmable output to warn when an expected lifetime reaches 0% IGBT remaining expected life (% ) Precharge relay remaining expected life (%) Cooling fan remaining expected life (%) Bus capacitor remaining expected life (%) Heatsink Temp ( o C) Easy to Maintain Send status information across your network to make intelligent system decisions

11 11 Improved position for easier access 24Vdc for all ratings (including drives up to 1200 amps !) No tools required Reliable and Easily Replaceable Cooling Fans Easy to Maintain

12 12 Enjoy Peace of Mind with the Memory Module Terminal Board All parameter changes automatically saved to Drive and terminal board Installing the terminal board on another drive prompts you to accept or reject the settings Optimize Mean Time To Repair (MTTR) ! Easy to Maintain

13 13 Have It Your Way ! Standard I/O Digital Inputs (8) Analog Inputs (3) Pulse Inputs (1) Digital Outputs (4) Analog Outputs (2) Pulse Outputs (1) I/O Expansion Modules Digital Inputs (16) Analog Inputs (3) Digital Outputs (8) Analog Outputs (2) Feedback Modules Incremental Encoder Resolver Absolute Encoder (Stegmann, Heidenhain) Flexibility 3 Expansion Ports Standard Communication Port Modbus RTU Communication Modules DeviceNet EtherNet / IP Modbus TCP / IP Profibus DP ProfiNet Mechatrolink II Auxiliary Control Power Input Module Keeps network and drive control alive while main power is removed !

14 14 Safe Torque Off (STO) Safety Category 3 Solution TUV certified to EN/ISO 13849-1 (PLd) and IEC 62061 (SIL CL2) Status feedback signals to safety controller (relay) Embedded Functional Safety Safety rated Input devices A1000 H1 HC Motor Power Supply Controller H2 DM+ DM- EDM Safety controller Feedback loop Flexibility Fix mechanical problems or perform maintenance without lockout / tagout ! Save $$ with this integrated solution !

15 15 Overload Fault Prevention keeps applications running during periods of high demand Overtorque Detection helps protect against equipment damage Optimal Deceleration automatically achieves best deceleration based on load and inertia Overexcitation Braking achieves fast deceleration without dynamic brake resistors High Slip Braking provides fast stops without dynamic brake resistors Dynamic Braking for highly demanding or frequent decelerating applications (built-in brake transistors now through 50HP (ND)) Kinetic Energy Braking (KEB) uses system inertia to keep drive powered during momentary power loss Speed Search allows drive to start into rotating loads (without encoder feedback !) Droop Control automatically balances load between multiple drives Swing PWM minimizes audible noise in motors Advanced control functions benefit applications Flexibility

16 16 Need a Custom Function? Build one internally in the A1000 using DriveWorksEZ ® Up to 100 connections Offload or eliminate a Programmable Logic Controller Embedded Function Blocks Flexibility

17 17 Control for today’s and tomorrow’s motor technologies Induction Motors Flexibility Surface Permanent Magnet (SPM) Motors Interior Permanent Magnet (IPM) Motors

18 18 High Torque & Smooth Operation A1000 Previous Generation Outstanding Performance Speed Control Range 1500:1 Closed Loop Vector (Induction and PM Motors) 200:1 Open Loop Vector (Induction Motors) 100:1 Open Loop Vector (IPM Motors) Speed Accuracy 0.02% - Closed Loop Vector (Induction Motors) 0.2% - Open Loop Vector (Induction Motors) 0.00% - Closed Loop Vector (IPM & SPM Motors) 0.00% - Open Loop Vector (IPM Motors) Speed Response 60 Hz - Closed Loop Vector 10 Hz - Open Loop Vector Torque Response 300 Hz - Closed Loop Vector Advanced motor control algorithms provide up to 200% torque with or without feedback! Continuous Autotuning automatically compensates for changes in motor temperature Inertia Autotuning automatically sets gains for speed and torque loops Dead-Time Compensation drastically reduces torque ripple at low speeds High Frequency Injection (for IPM motors) enables high precision control without feedback, including positioning to within  5 degrees ! Torque Ripple (0.5% / div)

19 19 Higher efficiencies with Permanent Magnet motor control Environmentally Friendly Made with RoHS compliant materials (restricted levels of lead, mercury, cadmium, etc.) Image Place Holder Without Reactor (88% THD) With Reactor (40% THD) Reduced Harmonic Distortion with built-in reactors

20 20 A1000 Summary Highest Quality in the Industry Designed for Global Use Easy to Apply and Maintain Outstanding Performance Maximum Flexibility Environmentally Friendly


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