Advancements in Coal Technology 2006 Mid-America Regulatory Conference Columbus Ohio Tom Hewson Energy Ventures Analysis Inc Arlington Virginia June 20.

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Presentation transcript:

Advancements in Coal Technology 2006 Mid-America Regulatory Conference Columbus Ohio Tom Hewson Energy Ventures Analysis Inc Arlington Virginia June

Energy Ventures Analysis Inc New Coal Capacity Required to Meet Growing US Power Need NGCC Coal Nuclear Renewable

Energy Ventures Analysis Inc Coal Generation Demand by ,000 MW EVA Fuelcast Long Term Outlook ,000 MW: DOE Annual Energy Outlook 2005

Energy Ventures Analysis Inc Most States Have Announced Coal Project(s) Highly Likely Applied for Permits & Financing Studied- No Final Decision No known new Coal projects

Energy Ventures Analysis Inc Coal Generation Technologies Pulverized Coal Fluid Bed Combustion Integrated Coal Gasification Combined Cycle

Energy Ventures Analysis Inc Pulverized Coal Accounts for Most of the 86,213 MW Announced New Coal Projects 143 Projects as of 6/06

Energy Ventures Analysis Inc Pulverized Coal Combustion Dominate coal generation technology Two types: subcritical & supercritical Most energy efficient coal technology in US today 80 announced new coal projects– Low technology risk, competitive cost Advancements in materials, controls and temperature mixing led to improved performance and reliability

Energy Ventures Analysis Inc PULVERIZED COAL BOILER LAYOUT Source: Supercritical Boiler Technology Matures Richardson et al 2004 (Hatachi)

Energy Ventures Analysis Inc Subcritical vs. Supercritical SubcriticalSupercritical Heatrate Efficiency34-37% HHV36-44% HHV Boiler Capital CostBase0-9% Higher Plant Capital CostBase1-6% Higher Non-Fuel O&MBase0-2% Higher Fuel CostBaseLower Controlled Emissions Base Lower- Higher Efficiency US Operating Units 1,338 Units117 Units Source: Supercritical Plant Overview Ron Ott, Black & Veatch 2/04

Energy Ventures Analysis Inc Pulverized Coal Technology ConditionsNet Energy Efficiency Heatrate HHV Subcritical2,400 psig35% 9,751 Btu/kWh Supercritical3,500 psig37% 9,300 Btu/kWh Advanced Supercritical ->4,710 psig42% 8,126 Btu/kWh Ultra- Supercritical 5,500 psig44% 7,757 Btu/kWh Source: Supercritical Plant Overview Ron Ott, Black & Veatch 2/04

Energy Ventures Analysis Inc Fluid Bed Combustion Source: US DOE

Energy Ventures Analysis Inc Fluid Bed Combustion Conventional technology – 104 Boilers-8,900 MW in operation – 33 Projects- 13,347 MW of announced projects – Up to 320 MW size range offered Greater fuel flexibility–(waste coals, pet coke, fuels,..) Lower heatrate efficiency vs. pulverized coal Inherent low NOx rates from lower combustion temperatures (0.37  0.07#NOx/MMBtu)

Energy Ventures Analysis Inc Fluid Bed Combustion Technology Changes Fluid Bed Size – Boiler size designs have been expanding increasing unit output (up to 320 MW) Improved sulfur capture performance – Improved mixing to lower Ca:S ratios and increased bed capture rate (up to 97%) – Some designs added FGD controls to further decrease emissions ( #SO2/MMBtu)

Energy Ventures Analysis Inc Fluid Bed Combustion Technology Sizes Have Been Increasing 1981Great Lakes 1986Scott Paper1x65MW 1987Ultrasystems15-43MW 1988Shawnee (Repower)1x150 MW 1989Thames/Shady Point75 MW 1990TNP One2x155 MW 1993Warrior Run210 MW 1996Provence, KEPCO MW 1998Red Hills2x250 MW 2001Enel320 MW

Energy Ventures Analysis Inc Integrated Gasification Combined Cycle 117 plants with 385 Gasifiers in operation in These facilities produce mostly chemicals (37%), gas (36%) or power (19%) Multiple Gasification process technologies – Entrained flow (Shell, GE (Texaco)- Polk Co, Conoco-Phillips (Dow/Destec)- Wabash River) – Fixed bed (Lurgi, EPIC)- Dakota Gasification Corp – Fluidized bed (Southern Co- Staunton, KRW-Pinon Pine) Current IGCC power technology applications focus on producing CO rich syngas that can be burned in turbines. Future IGCC technologies maybe developed to produce hydrogen rich syngas with maximum carbon capture (aka “zero emission” IGCC). 24 Proposed IGCC power projects—15,101 MW

Energy Ventures Analysis Inc IGCC Overview

Energy Ventures Analysis Inc Current Economics of New Baseload Generation

Energy Ventures Analysis Inc Integrated Gasification Combined Cycle Air vs. oxygen blown gasifiers– potential to save Air separation unit costs, reduce onsite power consumption Dry vs. slurry fuel feed– Improve energy efficiency by 2.6% Hot syngas clean-up– Improve energy efficiency % Improve gasifier reliability to save redundancy Gas turbine advancements– new turbine classes (FB->H 2.2% improvement), hydrogen rich fuel combustion for carbon regulation world Shift reactor technology to maximize syngas CO2 capture and hydrogen production for carbon regulation Syngas mercury capture

Energy Ventures Analysis Inc CO2 Capture (CO process)CO Process

Energy Ventures Analysis Inc Coal Generation Policy Issues Coal remains our cheapest fossil fuel and should play an important role in keeping US energy costs low Coal generation technology continues to improve and become more energy efficient. Environmental control technology advancements have made coal lower emitting.

Energy Ventures Analysis Inc Coal Generation Policy Issues Mandated technology selection through permit approval may exclude lower cost and/or optimal technology matches – Cycling vs. Baseload – Water supply considerations – Fuel quality – Site conditions – Technology/capital risk