The Promise of the Garco Warranty Three Types of Warranties  Galvalume ® Substrate  Paint  Weathertightness 4.

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Presentation transcript:

The Promise of the Garco Warranty

Three Types of Warranties  Galvalume ® Substrate  Paint  Weathertightness 4

GALVALUME ® WARRANTIES

What is Galvalume ® ?  Composition 55% aluminum 43.4% zinc 1.6% silicon  Specified per ASTM A 792  Typical coating weights AZ 50 for painted panels AZ 55 for bare panels  Appearance Uniform spangle of unpainted Galvalume ® cannot be guaranteed. When uniform appearance is critical, use prepainted Galvalume ®. 6

Galvalume ® 7  Galvalume ® is generally superior to galvanized in most applications, with the exception of animal confinement.

Galvalume Plus ®  Galvalume Plus ® offers the following advantages: Can be roll formed dry Resists fingerprints and smudging Resists storage stain and transit abrasion Provides a bright appearance  Minimum 20-year warranty 8

PAINT WARRANTIES

Paint Warranties  The two most common types of paints used in metal roof and wall applications are: Silicone Modified Polyester (SMP) Fluoropolymers (PVDF) 10

Fundamentals of a Paint Warranty-Chalk  Failure in the Resin System causes chalking 11

Fundamentals of a Paint Warranty-Fade  Failure in the Pigment System causes fading 12

Fundamentals of a Paint Warranty – Film Integrity  Film Integrity failure is rare 13

Paint Warranty Summary  How long should the term of a paint warranty be? 14

PAINT & GALVALUME ® WARRANTY PROVISIONS

Paint and Galvalume ® Warranties Require  Normal atmospheric conditions  Proper handling and storage of the product after shipment  Free drainage with a minimum ¼:12 roof pitch  An approved seamer for panels that require field seaming  Long-life fasteners 16

Paint and Galvalume ® Warranties Exclude Damage Caused By:  Long-term contact with: Damp insulation Vegetation/Soil  Salt Water  Condensation or harmful fumes  Improper cutting of metal panels  Dissimilar materials Damage Caused By:  Long-term contact with: Damp insulation Vegetation/Soil  Salt Water  Condensation or harmful fumes  Improper cutting of metal panels  Dissimilar materials 17

Corrosion From Dissimilar Materials  Treated Wood 18  Condensate from rooftop A/C units  Nobel metals (copper, lead, graphite, etc)  Nobel metals (copper, lead, graphite, etc)

Galvanic Table 19 MOST ACTIVE LEAST ACTIVE GRAPHITE COPPER LEAD STEEL ALUMINUM GALVALUME ZINC

WEATHERTIGHTNESS WARRANTIES

Weathertightness Warranties  There are two (2) basic types of weathertightness warranties: Standard Day One 21

Roofing Philosophy If a roof leaks, someone has not done their job. A Weathertightness Warranty should be viewed as an insurance policy, NOT as a remedy for poor work. 22

History  Early 70’s – metal roofing used in architectural applications  Architects began requiring weathertightness warranties  Simple roof designs 23

History  Roofs become more complicated  More roof systems become available  Installer knowledge lags  Leaks become more prevalent  A more comprehensive warranty is required 24

History  Day One warranties created  Installer training courses developed 25

Weathertightness Warranty Comparison Standard vs. Day One 26

Manufacturer Standard Weathertightness Warranty Included:  Project details are reviewed Not Included:  Roof inspections 27

Standard Weathertightness Warranty Stipulations The Roofing Contractor is responsible for:  24 consecutive-month period  Proper installation The Roofing Manufacturer is responsible for:  Review of shop drawings 28

Standard Warranty Plan Review Indicates conditions that will require special details or may be excluded from the warranty. 29

Standard Warranty Provisions  Most warranties include trim  Most warranties exclude curb and pipe penetrations  May or may not require a certified installer 30

Questions Regarding Standard Warranties What happens if the roofing contractor goes out of business before the 24-month service period has expired?  Usually a lot of finger pointing, including the design professional, the owner and the contractor. The parties then look to the manufacturer for relief.  The manufacturer has no legal obligation to repair the roof until the 24-consecutive months of leak-free service has expired. At this point, litigation is a possibility. 31

Questions Regarding Standard Warranties What happens if the roof system leaks during the term of the warranty, but after it has performed for 24 consecutive months without leaks?  After an inspection by the manufacturer it is determined the roof was properly installed, then the manufacturer may be responsible to repair the roof.  If the inspection determines that the roofing contractor did not follow the approved shop drawings, the manufacturer has no obligation to the building owner. 32

Questions Regarding Standard Warranties Why specify a Standard Weathertightness Warranty?  If it’s a simple single slope or double slope building  If you have a trusting relationship with the contractor 33

Day One Warranty  The Roofing Contractor must have an employee complete the Certified Installer Course  The Certified Installer must be present on the job site during the roof installation 34

Day One Warranty  Manufacturer reviews geometry of roof  Manufacturer ensures shop drawings are compatible with roof geometry  Depending on the size and complexity, the manufacturer may inspect the roof up to three times 35

Day One Warranty  Inspector performs thorough inspections  Inspection reports filed with the roofing contractor  Deficiencies not corrected will be brought to the design professional’s attention 36

Day One Warranty  Final inspection performed on completed roof  Manufacturer is responsible to the building owner for leaks from the date of substantial completion  Roof system may not be modified after installation without the manufacturer’s approval 37

Day One Warranty  Owner’s responsibilities: Notify manufacturer of leak Roof maintenance 38

Advantages of a Day One Warranty

Teamwork  All parties work toward the common goal of a roof with no leaks by providing: Good roof geometry Quality roof system Useful details A certified installer (manufacturer educated) Installer accountability 40

The Designer’s Responsibilities  Determine and specify proper roof system for the roof geometry  Avoid designs that prevent proper drainage  Work with roofing manufacturer to obtain the best possible design  Write good specs and police for accuracy  Hold installer accountable through inspection reports and pay schedule 41

The Manufacturer’s Responsibilities  Provide quality products that have been fully tested  Work with designer to ensure that his/her objectives are met  Suggest solutions where problems are identified or anticipated  Provide proper training to the roofing contractor in the installation of the roof system 42

The Roofing Contractor’s Responsibilities  Become certified in manufacturer’s product being installed  Install roof exactly as shown on manufacturer approved shop drawings  Fully comply with project specifications  Immediately bring discrepancies to architect’s and manufacturer’s attention 43

Summary With a Day One warranty, the Manufacturer:  Collaborates with both the Designer and the Roofing Contractor to make their jobs easier  Provides product knowledge accumulated through years of testing, research and roofing application  Supplies technical support  Provides accountability through roof inspections 44