Supplementary Cementitious Materials Design and Control of Concrete Mixtures – Chapter 4
Overview Fly ash Slag cement Silica fume Natural pozzolans Reactions Effects on concrete Proportioning
Supplementary Cementitious Materials
SCM Properties
Fly Ash
ASTM C618 Class F Pozzolanic SiO 2 + Al 2 O 3 + Fe 2 O 3 ≥ 70% Class C Pozzolanic with some hydraulic behavior SiO 2 + Al 2 O 3 + Fe 2 O 3 ≥ 50%
Fly Ash – Physical Properties
Slag Cement
ASTM C989 Grade 80 Grade 100 Grade 120
Slag Cement
Silica Fume
ASTM C1240 As-produced Slurry Densified Up to 99% silica content
Silica Fume
Natural Pozzolans ASTM C618, Class N Calcined shale Calcined clay Volcanic ash
Natural Pozzolans
Metakaolin
Pozzolanic Reactions Pozzolan + CH = C-S-H Different from portland cement C-S-H Contribute to strength Reduces permeability
Hydraulic Reactions Slag cement and some pozzolans with high calcium contents No calcium hydroxide byproduct; may consume calcium hydroxide from system Reactivity dependant on fineness and composition of slag cement, temperature, and alkali content of portland cement
Effects on Freshly Mixed Concrete
Water Demand
Workability Increases Fly ash Slag cement Calcined shale and clay Decreases Silica fume Metakaolin
Bleeding and Segregation
Setting Time
Air Content SCMs generally require more air-entraining admixture Effect of fly ash dependent on carbon content, fineness, alkali content Effect of slag cement is minimal; caused by fineness Effect of silica fume is significant due to fineness
Heat of Hydration
Effects on Hardened Concrete
Strength (Whiting 1989).
Strength (Detwiler 2000).
Impact and Abrasion Resistance (Gebler and Klieger 1986)
Permeability and Absorption SCMs generally reduce permeability and absorption Silica fume and metakaolin significantly reduce permeability and absorption Increased corrosion resistance
Alkali-Silica Reactivity (Detwiler 2002)
Alkali-Silica Reactivity (Lerch 1950).
Alkali-Silica Reactivity (Thomas 2007).
Sulfate Resistance SCMs improve sulfate resistance Fly ash: Class F better than Class C Calcined clay: better than Type V portland cement
Deicer-Scaling Resistance
(After Whiting 1989).
Deicer-Scaling Resistance (Whiting 1989).
Deicer-Scaling Resistance
Concrete Mixture Proportions Optimums determined by testing Ternary/Quaternary systems Synergy between SCMS Fly ash offsets silica fume workability issues Silica fume compensates for low early-strength of fly ash
Summary Fly ash Slag cement Silica fume Natural pozzolans Reactions Effects on concrete Proportioning
Questions