IOTs for ESS Morten Jensen www.europeanspallationsource.se November 12, 2013 EnEfficient RF Sources Workshop Cockcroft Institute 3-4 June 2014.

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Presentation transcript:

IOTs for ESS Morten Jensen November 12, 2013 EnEfficient RF Sources Workshop Cockcroft Institute 3-4 June 2014

Linear accelerator Target Experiments Introduction to ESS Power profile and Technology Choices IOTs for ESS Review of accelerator experience with IOTs The ESS IOT specification Current status Agenda

Overview The European Spallation Source (ESS) will house the most powerful proton linac ever built. – The average beam power is five times greater than SNS. – The peak beam power will be over seven times greater than SNS The linac will require over 150 individual high power RF sources We expect to spend over 200 M€ on the RF system alone

Short Pulse Concept Neutron Spallation Sources Proton Pulse Neutron Output o Protons stored in circular accumulator o Accumulator ring of 300 m = 1 μs o Neutrons cooled in moderator following impact on target o Neutron time constant = few 100 μs o Short pulse at ESS power would destroy target or a 100 μs ring would be around 30 km Long Pulse Concept o No accumulator o Neutrons still cooled in moderator following impact on target o Choppers and long beam lines provide energy measurement o Peak beam power ≤ 125 MW

The European Spallation Source ESS is a long-pulse neutron spallation source based on a large linac Proton linac designed for 5 MW average power European project located in the southern part of Sweden

The ESS Superconducting Power Profile 26 Spoke Cavities 352 MHz 2*200 kW Tetrodes 26 Spoke Cavities 352 MHz 2*200 kW Tetrodes 36 Medium Beta 704 MHz (6 cell) 1.5 MW Klystrons Power splitting under consideration 36 Medium Beta 704 MHz (6 cell) 1.5 MW Klystrons Power splitting under consideration 84 High Beta 704 MHz (5 cell) 1.2 MW IOT 1.5 MW Klystron as backup 84 High Beta 704 MHz (5 cell) 1.2 MW IOT 1.5 MW Klystron as backup 1 RFQ and 5 DTL tanks 352 MHz 2.8 MW Klystrons > 150 cavities/couplers 125 MW peak (4% duty) 5 MW average

4.5 Cells of 8 klystrons for Medium Beta 10,5 Cells of 8 klystrons (IOTs) for High Beta WR1150 Distribution Klystrons Modulator Racks and Controls Elliptical (704 MHz) RF System Layout

Where next? Accelerating StructureFreq. (MHz) QuantityMax Power (kW) RFQ, DTL ** Spoke ** Elliptical Medium Beta ** Elliptical High Beta ** ** Plus overhead for control The ESS Requirement Time to develop Super Power IOT Green Innovative Carbon Neutral

The Inductive Output Tube Invented in 1938 by Andrew V. Haeff as a source for radar  To overcome limitation of output power by grid interception  Pass beam trough a resonant cavity  Achieved: 100 W at 450 MHz, 35% efficiency Used first in 1939 to transmit television images from the Empire State Building to the New York World Fair IOTs then lay dormant Intense competition with velocity modulated tubes (klystron had just been invented by the Varian Brothers.) Difficult to manufacture The IOT is often described as a cross between a klystron and a triode hence Eimac’s trade name ‘Klystrode’

IOT (Density modulated) Biased Control Grid RF input RF output Reduced velocity spread compared to klystrons Higher efficiency No pulsed high voltage Control Acceleration Deceleration = RF Output Magnetic field How does the IOT work? Source Beam

Who here believes that high efficiency is a good thing? Do we really need overhead for LLRF? Do we like to operate below absolute maximum output power to improve reliability? Is the efficiency at saturation really the most important measure? Need to consider the whole system and the actual point of operation A Questionnaire (This will take one minute of your time and will help us to improve our service to you!)

P in P out Klystron/MBK IOT MB-IOT Operating Power Level +6 dB  sat ~ 65-68%  ESS ~ 45% Back-off for feedback High gain Low Gain Long-pulse excursions possible Short-pulse excursions possible IOT’s don’t saturate. Built-in headroom for feedback.  ~ 70% Courtesy of CPI The Performance Comparison Klystrons: Back-off for feedback cost 30% IOTs: Operate close to max efficiency Courtesy of e2v Typical Example of 80 kW IOT

KlystronsIOTs Electrical Power Consumed Power delivered to beam High Beam Current Low Beam Current Another Cartoon!

Operation point below saturation for regulation reduce actual efficiency An RF Source for a Proton Linac Actual Power-to-Beam Profile Estimated Electrical consumption using Klystrons Estimated Electrical consumption using IOTs Each marker is an RF Source Assume: 20%+5% klystron overhead 5% IOT overhead Modulator η= 93% Klystron saturation η = 64% IOT η = 65%

Typical Results (Broadband Broadcast IOT)  Reduced HV to reduce output power by 25% with no reduction in efficiency  Only 10% reduction in efficiency for reduction in output power from 85 kW to 45 kW Efficiency kW, 65% 45 kW, 55% Output Power (kW)

500MHz at 36kV  Tuning of output Q to optimum efficiency for constant HV 66% Efficiency Typical Results (Broadband Broadcast IOT)

Selection of Laboratories currently using IOTs AcceleratorTypeNumber of IOTs in use IOTs in use Typical operation Diamond Light SourceSynchrotron Light Source 8 in use 4 on test stand 1 on booster TED e2v L3 CW operation (500 MHz) Typically kW each Combined in groups of 4 ALBASynchrotron Light Source 12 in use 1 on test stand TEDCW operation (500 MHz) Typically kW each Combined in pairs ElettraSynchrotron Light Source 2 in useTED e2v CW operation (500 MHz) Initially ~ 65 kW with one tube, now ~ 35 kW CERNInjector for LHC8 (planned) Currently on test TEDCW operation (801 MHz) 60 kW each BESSYSynchrotron Light Source 1CPICW operation Up to 80 kW NSLS IISynchrotron Light Source 1 on boosterL3CW tested Up to 90 kW Normal 1 Hz cycle kW ALICE and EMMA (Daresbury Laboratory) Technology Demonstrator 3 on testTED CPI e2v Pulsed (18 ms) 1.3 GHz kW and more …

Examples 3 rd Generation Light Source Storage Ring Three 500 MHz 300 kW amplifier for SR - 4 x 80 kW IOT combined One 80 kW for the Booster

Normal conducting cavities IOTs combined in pairs (cavity combiner) 6 RF plants of 160 kW 500 MHz 2 IOTs combined per cavity Currently 13 IOT in operation (12 on SR, one on test stand) Examples 3 rd Generation Light Source Storage Ring

Examples CPI 90 kW IOT (K5H90W1) > operating hours Metrology Light Source (Willy Wien Laboratory) Elettra 500 MHz 150 kW IOT based amplifier for Combination of 2x80 kW CERN 800 MHz 60 kW

ESS IOT Options Combine ‘low power’ single beam IOTs by combining output (for example Diamond and ALBA) High number of IOTs for high power More auxiliary supplies, cavities, magnets etc Single beam high power IOT High voltage gun (> 90 kV) Large cathode for low charge density High voltage modulator design Multi-Beam IOT Reduced high voltage (< 50 kV) Low space charge per beam Very compact High efficiency

Multi-beam considerations - The need for more Current Gun arrangement: Individual spherical cathodes Distribution of cathodes All need consideration on how to get RF into the cathode/grid space Phase and amplitude matching of each cathode Management of variation in individual cathodes (common HV) Mechanical Integrity Output cavity: Cavity design to interact with multiple beams Efficiencycombination Minimization of sidebands and spurious lines Impact on output in case of varying cathode perveance Potentially suitable from 200 MHz to 1.5 GHz or higher The Super Power IOT Challenge

Design and Simulation  Analytical and Numerical codes available  Commercial codes well developed in addition to manufacturers own Gun simulation CPI TED

Typical Broadcast IOT Courtesy of e2v

700 MHz HOM IOT Experience Design Parameters Power Output1000 kW (min) Beam Voltage 45 kV (max) Beam Current31 A (max) Frequency 700 MHz VHP-8330A 31kV Test Results (pulsed) RF Input Collector Solenoid, O/P Cavity Gun RF Output CPI

Small High Efficiency Cost typically does not scale with output power Low power consumption in standby or for reduced output power No pulsed HV IOT Advantages

ParameterComment Frequency MHzBandwidth > +/- 0.5 MHz Maximum Power1.2 MWAverage power during the pulse RF Pulse lengthUp to 3.5 msBeam pulse 2.86 ms Duty factorUp to 5%Pulse rep. frequency fixed to 14 Hz EfficiencyTarget > 65% High VoltageLowExpected < 50 kV Design Lifetime> 50,000 hrs An IOT for ESS Work is being carried out in collaboration with CERN ESS to procure prototypes CERN to make space and utilities available for testing Target: Approval for ESS series production in 2017/18

 ESS launched tender for IOT prototypes  Tender replies received and evaluation near complete - Several technical implementations received  Order expected in the next couple of weeks  Delivery in 24 months  Site acceptance at CERN followed by long term soak test  ESS > 3 MW saved from from high beta linac = 20 GWh per year  Had hoped to present first work and pictures but can’t yet. Contractual details sensitive due to active tender 1.2 MW Multi-Beam IOT CPI Cartoon

Thank You Is there interest from others in creating a special IOT interest group?