Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Value of Partnerships and Collaboration for World Class Performance Monitoring Regional Seminar Series Houston October 28, 2009 Brianne LaBry Chevron Global Power

2 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Agenda Power Support Center Overview PSC Performance Monitoring Solution PSC Workflow Process Case Studies VRP Initiatives Value of EA and Collaboration Q&A

3 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Power Support Center Capabilities Monitoring & Diagnostics Center Power Solutions Network Business planning support Operations philosophy and tools Maintenance philosophy and tools Engineering and technical solutions Performance monitoring/trip analysis Training/OC development Equipment modifications and upgrades

4 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Power Support Center Organization Major Inspection Management Performance Monitoring & Diagnostics Turbine Parts QA/QC Management: Turbine Metallurgist Expertise PI Administration Engineering Analysis Project Management O&M Philosophy & Tools: OE Compatible Equipment Assessment & Upgrades Oil & Gas Operations Refineries Business Plan Development KPI Tracking

5 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. PSC Performance Monitoring Solution OSIsoft Enterprise Agreement for data infrastructure o PI ProcessBook o PI Datalink o PI ACE o PI MDB o PI RT Webparts via SharePoint o AF2.0 (future) o Notifications (future) o NOC and CoE SmartSignal for predictive analytics o SmartSignal EPI*Center o SmartSignal Watchlist o SmartSignal participates in the weekly PSC/ES teleconference. o Initially hosted and monitored by APC, recently transitioned to CVX

6 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. PSC Performance Monitoring Workflow APC PSC Ops Engineer Weekly Calls Summary Reports SmartTracking Portal & Log Direct Calls Plant Engineer Chevron Power Facilities PSC Ops Engineer OSIsoft EA

7 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. El Segundo Refinery Overview Located on the Pacific coast in El Segundo, CA just south of LAX. 3 - Cogeneration Trains (GE Frame 6Bs, dual pressure HRSGs), + 170,000 hrs. 1 - Steam Turbine Generator 1 - Auxiliary Boiler 2 - Sets of BFWPs

8 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Case Study: High Steam Drum Conductivity

9 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Case Study: High Steam Drum Conductivity

10 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Case Study: High Steam Drum Conductivity

11 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Case Study: High Steam Drum Conductivity

12 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Case Study: High Steam Drum Conductivity

13 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Case Study: High Steam Drum Conductivity Value delivered: Long term reliability Confirmation of equipment issues

14 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Case Study: NH3 Over Injection 11/7/2008: PSC received phone call from SmartSignal APC informing of a NH3/air ratio High Rule posting on the SmartSignal WatchList.

15 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Case Study: NH3 Over Injection

16 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Case Study: NH3 Over Injection Note: Identified in SmartSignal – Trended in PI for visual aid.

17 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Case Study: NH3 Over Injection Note: Identified in SmartSignal – Trended in PI for visual aid. Value delivered: Decrease in NH3 release to atmosphere $ decrease in NH3 purchases Operational procedures/training modified

18 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Case Study: NOC Notifications

19 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Case Study: NOC Notifications

20 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Case Study: NOC Notifications

21 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. PSC Performance Monitoring Workflow APC PSC Ops Engineer Weekly Calls Summary Reports SmartTracking Portal & Log Direct Calls Plant Engineer Chevron Power Facilities PSC Ops Engineer OSIsoft EA

22 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Performance Monitoring Value PI (1 year) Confirmed – 3 trip avoidances Potential – 6 trip avoidances Equipment Abnormalities – Over 70 abnormalities monitored > long term reliability System Abnormalities SmartSignal (3 months) Equipment Abnormalities - 14 identified that either returned to normal or communications to plant lead to corrective actions > long term reliability Instrumentation Issues – Over 35 identified resulting in a potential increase of plant reliability > long term reliability Efficiency - 2 efficiency catches resulting in the scheduling of a water wash and NH3 injection reduction. Culture Change PSC has noticed plant personnel are more cognizant of equipment abnormalities that are not yet urgent. Operational procedures have been modified to prevent less than optimal operational conditions.

23 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. CoE VRP Initiatives

24 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. CoE VRP Initiatives o Business KPI’s o Wind Farm KPI’s o Data Presentation Model o Meta-Data Management o SharePoint Collaboration

25 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Key Performance Indicators o Value of Cogeneration o Fuel Gas Costs o Fuel Consumption o Steam Production o LPO Avoidance o Reliability o Availability o MW Produced o Total Capacity o Efficiency o Unplanned Outage Hours

26 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Module Database

27 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Visualization

28 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Visualization

29 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Value of Enterprise Agreement Unlimited PI tags and software licenses Established centralized network architecture at PSC Assist with PI integration at each unique site Provide 24/7 monitoring and notifications of PI system health and performance Assist with VRP Initiatives Provide SME input for technical issues Provide technical support and evangelism for PSC sites

30 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. Value of Collaboration OSIsoft Additional knowledge and resources SmartSignal Enhanced tool set for performance monitoring PKO Services Experienced integrator developing visualization solutions

31 Empowering Business in Real Time. © Copyright 2009, OSIsoft, LLC. All rights Reserved. &

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