06/05/2004AB/CO TC RF controls issues Brief overview & status Requested from AB/CO Hardware, Timing, VME/FESA for LEIR, SPS, LHC Controls for LHC RF Power systems Interfacing of PLCs to control system Application development: “Operational” interface “Specialist control & diagnostic” applications

06/05/2004 AB/CO TC RF group’s requests from AB/CO LEIR  Power system (P. Maesen, M. Paoluzzi): Schneider PLCs interfaced via IEPLC Test EM written by FE section Access via knob tested  Low-Level system DSP hardware collaboration with BNL Special VME64X crate Specific software requirements:  Soft timings & GFAs  Digital DAQ & displays  DSP code loader & board driver (FESA) Discussed in detail elsewhere  (M-E Angoletta’s presentation to AB/CO, 29 Jan 2004)

06/05/2004 AB/CO TC RF group’s requests from AB/CO SPS Timing  Integration of timing for RF systems into AB/CO infrastructure  TG3 timing receiver modules upgrade?

06/05/2004 AB/CO TC Replacement of SPS RF TG3 modules Present situation:  140 G64 TG3 cards grouped in 16 crates opto-isolation/pulse stretcher/fanout  Connected via MIL1553/specific crate controller  TG3s programmed directly via RF specialist software “legacy timing” software fix for 2004 Limitations of TG3 & current system  Memory layout by SPS “cycle type”  (... Julian?) Proposition for upgrade (J. Lewis/J. Serrano)  Replace all TG3s with new CTRG  Retain existing crate & hardware infrastructure  Control in standard way via timing equipments (PTIM...)

06/05/2004 AB/CO TC RF group’s requests from AB/CO LHC  Deliverables agreed with R. Lauckner, A. Daneels, P. Charrue in September 2003  VME hardware for low-level systems for ACS + ADT + beam control + synchro systems total of 55 VME PPC CPUs special VME crates provided by AB/RF  Front-end software First version of FESA for equipment tests  delivered and currently used by AB/RF for lab tests Support including drivers (A. Gagnaire)  good support from FESA team  currently using simple direct VME access for tests

06/05/2004 AB/CO TC RF group’s requests from AB/CO LHC contd.  Timing One GMT timing module per VME crate (CTRP) No GMT required for PLCs (NTP for timestamping)  WorldFIP + Function Generators 2 FGC crates in UX45 Faraday Cages 1 FGC crate in SR4 WorldFIP cabling currently being defined  etc. see milestones table (LHC-CP Commissioning)

06/05/2004 AB/CO TC

06/05/2004 AB/CO TC Power system Fast interlocks & timestampingLow-Level system LHC ACS 400MHz controls overview PLC Schneider (20 units) VME (32 crates) Front-end server (PC/FESA) Remote I/O Analog FIPIO CMW Ethernet VME (1 crate) Interlocks BIC Note the clear separation between Low- Level (VME) and Power (PLC) systems

06/05/2004 AB/CO TC Power system Fast interlocks & timestampingLow-Level system LHC ADT Damper controls overview PLC Schneider (8 units) VME (8 crates) Front-end server (PC/FESA) Remote I/O Analog FIPIO CMW Ethernet VME (1 crate) Interlocks BIC Architecture is identical to ACS system

06/05/2004 AB/CO TC LHC RF Application software needs 2 types of application software:  Standard “operational” applications used to drive the accelerator in “normal” operation access from generic control room applications knobs, sequencers, etc. needs to be very reliable  “Specialist” or “control & diagnostic” applications detailed access to equipment parameters synoptics & equipment-specific GUIs used by operators as well as equipment specialists more detail, less need of reliability Discussions with various teams in AB/CO  Various solutions proposed

06/05/2004 AB/CO TC LHC RF Power systems control 2 inter-related issues:  PLC interfacing to the control system IEPLC OPC UNICOS Direct MODBUS-TCP/IP  Application software Java PVSS LabView, Visual Basic, MatLab,.....? PLC expert tools (Schneider PL7, Web interface)

06/05/2004 AB/CO TC Present solution used in ACS test stands PLC Schneider (2 units) (W2000) Remote I/O FIPIO CMW Ethernet + MODBUS-TCP/IP OPC server (Schneider) CMW/OPC gateway Java GUIs PLCs connected via MODBUS-TCP/IP to OPC server (Windows 2000) Java GUI applications via OPC/CMW gateway server (K. Kostro) From master Excel file  PLC config file  CMW DB (via SQL script)  Generation of Java wrapper classes CMW config DB

06/05/2004 AB/CO TC A variety of proposed solutions IEPLC + FESA + Java applications  “Standard” AB/CO  Lightweight at level of PLCs  Reliable  PPM  Difficult to develop synoptics, etc. UNICOS/PVSS (cf. Cryo system)  Trending, logging, alarms, etc.  Comprehensive configuration tools  Heavy at level of PLCs

06/05/2004 AB/CO TC A variety of proposed solutions PVSS + direct MODBUS-TCP/IP (cf. QPS)  re-use packages developed for UNICOS, QPS, Vacuum  configuration tools  Lightweight at PLC level  requires some expert knowledge to configure PVSS + OPC (cf. Vacuum system)  extra OPC server layer (Windows, managed by IT)  code re-use as above

06/05/2004 AB/CO TC A variety of proposed solutions OPC  OPC is industry standard  configuration very easy  can easily interface to LabView, Visual Basic, etc. for rapid development in test systems  access from standard control system components possible via CMW would require “operational” CMW/OPC gateway service

06/05/2004 AB/CO TC A variety of proposed solutions 2 communication channels in parallel according to type of application:  Operation IEPLC + FESA + Java simple interface ON/OFF/STANDBY + a few settings + alarms supported by AB/CO  Specialist OPC +... (PVSS, LabView, etc.) detailed access to all equipment parameters supported by AB/RF

06/05/2004AB/CO TC OPERATION TOOLS OPC Server (Windows) PLC OPC ALL PLC DATA R/W IEPLC Com Buffer [CMD] [AQN] [CONF] OPC SERVER (OFS) IT Suppor t AB/RF Support FESA Front-end server Operators Interfaces DB Log Alarms SPECIALISTS TOOLS LABVIEWPVSS JAVA CMW AB/CO Support ? FESA Devices

06/05/2004 AB/CO TC Conclusion What support can we count on from the various AB/CO teams for  interfacing of PLCs?  application software development?  building blocks for logging, alarms, post-mortem What solution(s) to choose for  “operational” applications?  “specialist” applications?