Over, Short and Damaged Data to Manage Unsaleables Understanding a structured Over, Short & Damaged (OS&D) program can drive value though process controls.

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Presentation transcript:

Over, Short and Damaged Data to Manage Unsaleables Understanding a structured Over, Short & Damaged (OS&D) program can drive value though process controls and data analysis. Learn how Heinz is using data to make changes within their supply chain to be more efficient in the future.

Heinz MUDA Reduction Road Map Unsaleables management 2004 –Reclaim –Swell Allowances –Markdown Program –Liquidation Added internal waste streams in 2007 –Disposals, Raw Material and Finished Goods –Warehouse Damage and Cycle Count Adjustments Final piece of puzzle: OS&D program 2009 –Delivery exceptions –Customer convenience returns

3 rd Party Selection Criteria Industry ranking OS&D experience Carrier network range Infrastructure, systems and processes Value Professionalism and Credibility Internal efficiencies Adaptability

C.H. Robinson Overview More than 36,000 active customers Over 9.2 Million shipments handled annually More than 1 million shipments annually in the Food & Beverage Industry Grocery Manufacturer Member Executive member of key Food & Beverage associations/organizations –Produce Marketing Association - Center for Produce Safety –Food Marketers (FMI)- Produce for Better Health –Food Shipper Association- United Fresh –Sustainable Food Lab

Solution Heinz was Seeking Event Coordination Immediate and consistent control of order exceptions Synchronized communication to all pertinent parties Visibility to all exceptions and resulting disposition Single chain of control for food products Measurement & Improvement Metrics for logistic related delivery exceptions Reduced cycle return times Gathering and reporting program compliance Assistance in gaining measurable order fill rates

Road Map Development and optimization of practical disposition rules and thresholds based on item value Centralized communication platform established Return processes to deliver lowest cost scenario and cycle time goals External education of carriers Internal education of Heinz Customer Service, Customer Accounting, and Supply Chain teams Baseline reporting suite developed Continuous review of data to drive efficiency at both DC and customer facilities.

OS&D Best Practices Consistent processes Reduction in transportation accessorial charges Immediate visibility to OS&D events Centralized web interface OS&D trend reporting drives: –Distribution center accuracy –SKU/packaging awareness –Carrier compliance –Consistent delivery exception execution

How Heinz Obtains Data On-going exchange of item information Detailed tickets are input by CHR Customer Service OS&D events are communicated via Ad-Hoc and Automated reports sent on regular schedule Perpetual data availability Systems compatibility

How Heinz Utilizes the Data Benchmark OS&D occurrence rates by location Returns by event type Return transportation expense tracking Foodservice channel Low reclaim items Determining customer behavior Evaluating packaging and/or product alternatives Common denominators

Questions