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About the company The company SKRAW-MECH is one of the three companies belonging Pojazdy Szynowe PESA Bydgoszcz SA Holding, the most robustly developing producer of rail vehicles in Poland. The Mechanical Plant SKRAW-MECH was established in 2000 by merger of two previously existing companies SKRAW-TECH (Tooling Plant) RAMECH (Mechanical Plant) That merger aimed at increasing the company’s competiveness in the Polish market and expanding the group of foreign customers.

Quality policy The mission of The Mechanical Plant SKRAW-MECH Sp. z o.o. is: meeting current and future needs of the most demanding Customers The quality of executed services we treat as a fundamental factor in achieving full satisfaction and content of our customers and a guarantee of getting the marketing edge The above will be achieved through: quality management system ISO 9001: 2008 welding certificate Germanischer Lloyd quality management system for railway industry, IRIS

Services Mechanical Plant Skraw-Mech offers a wide range of services, starting with laser cutting, through bending with the CNC press brake to welded steel constructions. Many years of experience and high quality of our products won us a strong position in the Polish and international markets. Since the very beginning we have been producing for the Polish, German, French and Scandinavian markets. In August 2003 we received the ISO 9001 : 2000 certificate, and in 2009 we implemented the IRIS system, confirming our quality policy and proving our commitment to continuous improvement for benefit of our Customers.

Cutting and bending services Our machine pool includes the cutting-edge machines for laser cutting from the company Trumpf. Those machines allow significant reduction of working time, as well as saving of material, thus reducing costs of production of an item. Lasers from the company Trumpf are used to burn components of planar metal sheets. Our lasers have the following advantages: high power and stability good efficiency optimum intensity of power distribution across the beam They ensure high flexibility of laser cutting: extensive possibilities for processing metal sheets of various thickness construction steel of up to 25 mm high-grade stainless steel of up to 20 mm aluminium of up to 12 mm Steel bending: For precise steel bending we use a digitally controlled press brake.  The TruBend press brake of the series 5230 belongs to high-capacity presses.

Welded constructions By combining new technologies with highly specialised personnel, ZM Skraw-Mech provides services and manufactures products of the highest quality. Modern welding equipment allows us welding of aluminium, acid-resistant steel and black steel with TIG, MAG, MIG methods.  Additionally, our machine pool includes a fully robotised station of one of the leading European companies – IGM. We guarantee a comprehensive and efficient services, and thus we won a high position in the market.

Machining services The company ZM Skraw-Mech provides services of milling, turning and grinding on digitally controlled and on conventional machines. We have 3 CNC turning centres, 4 CNC milling centres and conventional lathes, milling machines and grinders. At our plant we also provide machining of large parts. Using our extensive experience we offer large size steel constructions of weight up to 16 tonnes. At our disposal we have the following machines: conventional – Waldrich Coburg CNC  - Vision Wide ZM Skraw-Mech owns, one of two in Poland, machines for machining of large elements : Mazak V140N280

Machine pool The company’s production capacity is based on working solely on the equipment for the best world leaders in relevant industries. We use machines of renowned brands, such as: MAZAK, TRUMPF, FRONIUS, IGM ROBOTERSYSTEME, CARL ZEISS, ATLAS COPCO, ESAB Our machine pool includes: laser cutters CNC press brake CNC milling centres CNC turning centres gate milling machines lathes, milling machines, grinders, drills MIG, MAG, TIG welding machines

Lasers Trumpf Trumatic Trumpf Trumatic TC L 3050 TC L 4030 TC L 5030 Classic Work area X axis - 3000mm Y axis - 1500mm Z axis -115 m X axis – 4000 mm Y axis – 2000 mm Z axis – 115 mm X axis – 1500 mm Y axis – 3000 mm Precision of obtained surface +/- 0.10mm +/- 0.10 mm Max. sheet thickness normal steel – up to 20 mm stainless steel – up to 20 mm aluminium – up to 12 mm stainless steel – up to 15 mm aluminium –up to 10 mm stainless steel – up to 15 mm aluminium – up to 10 mm

Press brake TRUMPF TRUBEND 5230 Trumpf Trubend 5230 Pressing force 2300 kN Bending length 4250 mm Stroke 445 mm

Large-size processing centres MAZAK VERSATECH V-140N VisionWide VH-5235 WALDRICH Table dimensions [mm] 3.100x6.000 mm 5000 x 3000 mm 1800x6000 mm Number of tools 120 40 Installed manually Maximum load capacity of the table 43,000 kg 28,000 kg 30,000 kg

Processing centres Mazak Horizontal Center Nexus 6000II MAZAK VCN 510C II MAZAK VTC 300C II Table dimensions [mm] 900x1000 mm 1.300 x 550 mm 2000 x 760 mm Number of tools 43 30 Maximum load capacity of the table 1000 kg 1200 kg 1400 kg

Lathes MAZAK QUICK TURN NEXUS 250 II M MK AZAQUICK TURN NEXUS 100 II MSY QUICK TURN NEXUS 450 II M Length of turning 1014 334 3120 Number of tool stations in a rotating head 12 Max. diameter of turinig [mm] ø380 ø280 ø580

Welding robot Possibility to weld items of a weight: up to 3000 kg, on manipulator, up to 5000 kg, on positioner. Max dimensions of an item: 8,400 mm in lenght, 2,400 mm in width (of lenght 8,400 mm), 4,000 mm in width (of lenght up to 4,000 mm).

VMC 1600 VMC 1600 1600 700 650 Shift of the X axis [mm] Shift of the Y axis [mm] 700 Shift of the Z axis [mm] 650 Table dimensions [mm x mm] 1750 x 600 Max. speed of spindle rotation [rpm] 10000 Main drive power [kW] 15 Spindle nose size BT40 Number of tool stations 24 Control Fanuc 0iMD

VW SF-3116 VW SF-3116 3100 1600 800 Shift of the X axis [mm] Shift of the Y axis [mm] 1600 Shift of the Z axis [mm] 800 Table dimensions [mm x mm] 3000 x 1500 Max. speed of spindle rotation [rpm] 6000 Main drive power [kW] 24 Spindle nose size ISO-50 Number of tool stations 32 Control Heidenhein iTNC 530

Haas VF-2 Haas VF-2 762 406 508 Shift of the X axis [mm] Shift of the Y axis [mm] 406 Shift of the Z axis [mm] 508 Table dimensions [mm x mm] 914 x 356 Max. speed of spindle rotation [rpm] 10000 Main drive power [kW] 15 Spindle nose size ISO-40 Number of tool stations 20 Control Haas CNC

Haas VF-6/50 Haas VF-6/50 1626 813 762 Shift of the X axis [mm] Shift of the Y axis [mm] 813 Shift of the Z axis [mm] 762 Table dimensions [mm x mm] 1626 x 711 Max. speed of spindle rotation [rpm] 10000 Main drive power [kW] 22,4 Spindle nose size ISO-50 Number of tool stations 30 Control Haas CNC

construction of machines Financial data   2008 2009 2010 2011 railway industry 26 876 633,35 20 377 662,31 30 571 709,11 53 718 167,94   construction of machines 17 141 038,02 9 107 353, 06 15 588 365,53 25 731 602,36 total 44 017 671.37 29 485 015.37 46 160 074.64 79,449,770.3

DEVELOPMENT DIRECTIONS industries and products Railway 60% Construction of machines, mining 40% External customers 5% Welded constructions serial CNC items serial CNC cutting (laser/plasma) components truck frames