SIMCET  Real-Time PID Control Simulator for Training PID Tuning Real-Time Simulator (SIMCET Software) A product of PiControl Solutions Distributed and Serviced in Europe by Yazzoom Train Your Plant Personnel Quickly and Effectively PiControl Solutions Company Copyright © 2014www.yazzoom.com 1

SIMCET  Real-Time PID Control Simulator for Training SIMCET PID Tuning Simulator SIMCET is a PID Tuning Real-Time Simulator for training. You can mimic real PIDs from a DCS/PLC graphic/screen on to a PC and even match process dynamics precisely. Copy JPGs from your DCS/PLC/SCADA, mimic process dynamics and build a simulation resembling your plant on a SIMCET screen- all in minutes! It is simple, fast, compact, can be downloaded and used in just 10 minutes! You can also practice PID tuning on the simulator. Additionally, SIMCET can test your PID tuning skills using unique, novel online real-time tuning tests that are randomly generated. Use SIMCET to train new employees faster and better, like never before. PiControl Solutions Company Copyright ©

SIMCET  Real-Time PID Control Simulator for Training 3 Train, Test, Certify & Qualify Your Process Control Engineers and Technicians Each plant has many PID Controller Loops. PID tuning skills are very important. Simcet helps to improve PID Tuning Skills. User can tune loops on a PC instead of real plant. Simcet provides real-plant tuning environment. Fearlessly tune loops, drive them unstable or sluggish, put in Manual/Auto and learn PID tuning. PiControl Solutions Company Copyright © 2014

SIMCET  Real-Time PID Control Simulator for Training Secretary maintains PID tuning test Scores for new and current engineers. Everyone must take test every year to maintain good skills. 4 New & Unique PID Training System 1 2 Engineer or DCS Technician PID Tuning PRACTICE on Simulator PID Tuning TESTING on Simulator Supervisor Checks Tuning Score from Simcet (Performance). If good score, person is Qualified to tune loops in Control Room. Otherwise he must Practice and Re-Test. 4 3 GRADING PiControl Solutions Company Copyright © 2014

SIMCET  Real-Time PID Control Simulator for Training Uniqueness of SIMCET SIMCET has no competitor! No other software product from any competitor allows tuning PIDs in a real-time, real-life control-room environment. SIMCET can be quickly installed in just 5 minutes, competitor products take days! SIMCET has a grading and testing system to test PID tuning skills – functionality not available in any other product. SIMCET allows you to build DCS/PLC HMI graphics and then mimic real-life dynamics matching with the real process, another unmatched function. PiControl Solutions Company Copyright ©2014 5

SIMCET  Real-Time PID Control Simulator for Training Part 1: PID Tuning Training Practice Real-time control environment Fearless Play No worry – no chance of shutdown! PiControl Solutions Company Copyright ©

SIMCET  Real-Time PID Control Simulator for Training 7 Fearlessly Play with PID Control, drive Unstable to Learn Tuning like never before You could rarely do this in real plant, but you can on Simcet Real-time Simulator You learn faster since you can run PID simulations in faster time speed than real life. Very slow loops can be made to run fast. See results of tuning changes soon instead of after minutes or hours! PiControl Solutions Company Copyright © 2014 Setpoint Change SP PV OP

SIMCET  Real-Time PID Control Simulator for Training 8 Flow Control Tuning Level Control Tuning Distillation Control Tuning Temperature Control Tuning Compressor Surge Control Tuning Custom Simulation for Your (Any) Process Simcet covers all Common Industrial PIDs Standard Pre-configured Simulations Easy to Create any PID loop to match your plant or process PiControl Solutions Company Copyright © 2014

SIMCET  Real-Time PID Control Simulator for Training Solutions Company Copyright © 2014 Make SP Change Change Mode from Auto-Manual Change Control Valve Position in Manual PID Faceplate like in a DCS or PLC HMI PV OP

SIMCET  Real-Time PID Control Simulator for Training Solutions Company Copyright © 2014 Simulate PID control with unmeasured disturbances SP PV OP

SIMCET  Real-Time PID Control Simulator for Training Solutions Company Copyright © 2014 See the impact of a strong Proportional Kick SP PV OP

SIMCET  Real-Time PID Control Simulator for Training Solutions Company Copyright © 2014 SP PV OP

SIMCET  Real-Time PID Control Simulator for Training Solutions Company Copyright © 2014 SP PV OP

SIMCET  Real-Time PID Control Simulator for Training Solutions Company Copyright © 2014 SP PV OP

SIMCET  Real-Time PID Control Simulator for Training 15 Simcet Simulation Speed Control Setpoint Changes PV Signal PID Output PID Tuning Simulation Speed PiControl Solutions Company Copyright © 2014

SIMCET  Real-Time PID Control Simulator for Training 16 Generate Quick Realistic PID Simulation for Any PID in Your Plant Setpoint Change PV Signal PID Output PiControl Solutions Company Copyright © 2014

SIMCET  Real-Time PID Control Simulator for Training 17 Simcet PID Configuration Options PiControl Solutions Company Copyright © 2014

SIMCET  Real-Time PID Control Simulator for Training Part 2: PID Tuning Testing and Certification Test control engineers and technicians and certify them before allowing them to tune in control room PiControl Solutions Company Copyright ©

SIMCET  Real-Time PID Control Simulator for Training Solutions Company Copyright © Tuning Test Menu and Test Instructions Each PID Tuning Test comes with complete Loop description from the real plant. The student is challenged with 12 randomly selected tests. Test performance is good indication of tuning skill level.

SIMCET  Real-Time PID Control Simulator for Training Solutions Company Copyright © Tuning Test Menu and Test Instructions Each PID Tuning Test comes with complete Loop description from the real plant. The student is challenged with 12 randomly selected tests. Test performance is good indication of tuning skill level.

SIMCET  Real-Time PID Control Simulator for Training Solutions Company Copyright © Sample Test PID Loop Descriptions

SIMCET  Real-Time PID Control Simulator for Training Solutions Company Copyright ©

SIMCET  Real-Time PID Control Simulator for Training Solutions Company Copyright © After all PID Tuning Tests are Taken, Final GRADE SHEET is generated

SIMCET  Real-Time PID Control Simulator for Training Solutions Company Copyright © Final Grade Sheet and Annual Testing Make all control engineers and DCS/ Instrument Technicians take Simcet Tests every year. Many large corporations require employees to be tested on various work-related topics. Use Simcet to test all PID tuning staff. Plant Control Quality Improvements will be quickly noticeable. Maintain annual employee records using Grade Sheet. Note: tests are randomly generated, so if you take the test twice, student will be challenged with different tests.

SIMCET  Real-Time PID Control Simulator for Training Part 3: Build SIMCET Simulation from your DCS/PLC HMI Graphics Copy JPGs from DCS/PLC HMI operator graphics, use PITOPS to identify transfer function dynamics and build a real-life accurate PID simulation on a PC! Simulate nonlinearities, startup/shutdown and abnormal operating cases in SIMCET. PiControl Solutions Company Copyright ©

SIMCET  Real-Time PID Control Simulator for Training Copy JPG of DCS Graphic Make a screen shot of DCS/PLC operator graphic Incorporate into Simcet Build dynamic model using actual plant data PiControl Solutions Company Copyright ©

SIMCET  Real-Time PID Control Simulator for Training Read Plant Data from Excel or OPC to Identify Process Dynamics Read PID data from Excel or OPC. PiControl Solutions Company Copyright © 2014

SIMCET  Real-Time PID Control Simulator for Training From DCS Screen (JPG) to Simcet on PC PiControl Solutions Company Copyright © Port PID Loops dynamics and DCS graphic into Simcet Real-time simulator trend (behaves like the real process and the real PID in DCS or PLC) Simcet Real-time simulation SP PV OP

SIMCET  Real-Time PID Control Simulator for Training Solutions Copyright © 29 Yazzoom Sales & Technical Support Yazzoom provides technical consulting for all your PID, Primary Control and Advanced Control Problems HQ: Ghent, Belgium T/F: Install and try a 30-day FREE, full-function SIMCET and see for your self! More Capabilities, More Unique Features, More Power