2010. 07 Sunkwang Atomic Energy Safety Co.,Ltd.. 2.

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Presentation transcript:

Sunkwang Atomic Energy Safety Co.,Ltd.

2

3 - Maintenance & Improvement of long-term operation NPPs - Lack of effective decontamination due to hand tools Generation of Metal Radwastes Treatment of Heavily Contaminated Metal Radwastes Requirement for Less Than Limits Disposal - Disposal regulations : The principles of IAEA/RS-G Lack of processing technology for regulatory compliance Limits of using hand tools : Bulk handling difficulties New technologies is required for bulk handling

Status of Treatments in Korea Facilities Improvement - reactor building and auxiliary building Equipment Performance Improvement - air and water purification systems Replace Aging Facilities - various waste materials, grating, library, etc.

5 Amounts of drums Amounts of drums Average of about 200 drums occurred in last three years Increased volume of its disposal due to recycle activation Year Unit (July) # # Total (units: drums)

6 ManagementsManagements DecontaminationN-31.4Dryer, Fan housing #2 Decontamination M-3 12 Air conditioning system, Toolbox # Total StorageM-32 RCP Main Flange Bolt StorageM-310 Steel beam, Others Remarks Location Amount (tons) ItemUnit

7 1. Drum Storage 1. Drum Storage Impossible to decontaminate metal radwastes After pretreatment and volume reduction 2. Attenuation Storage 2. Attenuation Storage Long half-life radionuclide contaminated large facilities Complex geometry metal radwastes 3. Temporary Storage 3. Temporary Storage Its disposable metal radwastes (by level, type) Decontamination after temporary storage

8 - After scrubbing, then high pressure steam or water cleaning  General contamination  Heavy contamination - After grinding (0.1~0.2 mm), then high pressure steam cleaning

9 Classification and Numbering Transportation (Decontamination site) Analysis and Packaging Transportation (Its disposal storage site) Decontamination Radiation measurements Scrubbing High pressure steam High pressure watering Grinding Packaging & Storage Measurements

10 Nuclide Concentration limit (Bq/g) MDA (Bq/g) MOEST Notice/KoreaKINSIAEA Co-60 Personal: 10μSv/year Groups: 1man-Sv/year proved less concentration Cs H C

11 Long time for working 1 1 Work processes delay due to add sticking 2 2 Not suitable for long-term operation of large quantities 3 3 Absence of mechanical equipment for cutting metal surface Low efficiency and very dangerous for working

Technology Developments 12 To overcome the limitations of existing methods To improve the working environment To reduce the working time To reduce costs and perform an efficient process

13

14 Table supported/Back and forth adjustment Saddle Fixed workpiece/Horizontal adjustment Table Abber supporter supported Over Arm Vertical adjustment of the table Knee Milling machine units with base Column

ItemDetailUnitValue Table Working spacem 1,100 ⅹ 280 Maximum move distance/horizontalm820 Maximum move distance/back and forthm360 Maximum move distance/verticalm450 Maximum weight of workpieceKg250 Column RPM Vertical 75~3,600 Horizontal 90~1,400 Vertical move distancem140 Equipment weightkg2,300 Size : 1,950mm(L) ⅹ 1,800mm(W) ⅹ 1,950mm(H) Power : 220V, 60Hz, 3-phase Main part Specification 15

16 Magnetic chuck Air Purifier Dust collector

17 Ø25 End millØ50, Ø100 Face mill cutter 7” Disk wheel paper 2” and 4” Disk wheel paper Ø30 Long end mill

18 -Vertical milling with Ø30 long end mill : 240mm/min(0.3mm) - Horizontal milling with 2”, 4” face mill : 300mm/min(0.3mm) - Vertical and horizontal grinding with 4”, 7” disk wheel paper : 400mm/min(0.2mm)

19

20 ItemWorkpiece Area (m 2 ) Time (min.) Thickness (mm) Avg. Rate (m 2 /min. ) Hand tools (Grinding) Plate10.36(60x30)36 0.1~ Beam20.54(15x60)54 Plate ~ Beam Plate Beam Working time and milling rate ※ Preparation processes are excluded when working time calculating

21 Working Time Hand tools (min.) Rate (m 2 /min) Hand tools

22

23 ※ Surface contamination meter : Frisk-Tech Radionuclide Analyzer : HpGe Gamma nuclides Analyzer Item Workpiec e Contamination (Bq/cm 2 ) Concentration (Bq/g) Grinding, Milling (mm) beforeafterbeforeafter Hand tools (Grinding) Plate11.11BKG2.48E-02N/D 0.1~0.2 Plate21.18BKG2.24E E-02 Beam31.48BKG2.64E E-02 Plate40.56BKG2.21E-02N/D 0.1~0.2 Plate51.11BKG3.01E-02N/D H Beam60.74BKG2.37E E-02 Plate70.48BKG1.03E-02N/D 0.3 Plate81.85BKG3.12E-01N/D Beam90.44BKG4.03E-02N/D

24 Hand Tools Grinding/NSM-T 1.26 BKG BKG BKG 0.12 N/D 0.01 ※ units : contamination(Bq/cm 2 ), concentration(Bq/g) Milling/NSM-T

25 Step. 1 Pretreatmen t Scrubbing Step. 2 Cleaning Step. 3 Measurements Step. 4 Step. 5 Fixed object Grinding, Milling Step. 6 Steam jet Step. 7 Analysis Step. 8

26 Easy to handle Reduce workspace Various shapes application Suitable for paint removal plane Large amounts handling Regular cross-section Reduced working time Small dust Large amounts handling Reduced working time Adjustable milling thickness Irregular cross-section Contaminants adhere Increased worker fatigue Massive dust Ability to master Limited workspace Depending on shapes Ability to master Pretreatments need Limited workspace Depending on shapes Dust generation

27 Decontamination process optimization for metal radwastes To expand its disposal contribute to reducing radwastes Measuring of surface cutting depth and decontamination of heavy contaminant on irregular surfaces Increase operational efficiency by continuous treatment with large amounts of metal radwaste Decrease production of drum by waste recycling (disposal costs reduced)

28 Reducing costs and cash equivalent drum: handles steels 12 tons (average 250kg/drum) Purchase of drum Labor 50drums X 74,000won/drum = 3,700,000won 50drums X 608,170won/drum = 30,408,500won Steel recycling costs Disposal costs Disposal fee 50drums X 3,853,000won/drum = 192,650,000won 50drums X 637,500won/drum = 31,875,000won 12,000kg X 380won/kg = 4,560,000won

29 Radwaste reduction and treatment technology established Additional secure storage space for temporary storage Improve the drum treatment and care level by applying the entire company Recycling of resources to contribute to the development of green industries

Promotion details 2010 year Rate (%) Project Selection100 Market Research100 Apply Test100 Equipment Installation100 Field Demonstration100 Equipment operating- 30 PlanningPerformance

Team Dae Seong Jang Gyeong Man Gu Team Team Leader Seung Chun Lee Byeong Jin Gu Team Budget Manpower 31 3,400, ,500,000 Scheduled 1,200,000 - Supplies Additional expenses Other expenses ItemAmount(won) Remarks Application tooling Auxiliary tools Market research and training Detail Equipment18,000,000 - Milling machine 25,100,000Total-

32 Decrease production of drum by increasing its disposal

Sunkwang Atomic Energy Safety Co. Ltd.