SANJAY STEEL SYNDICATE Tool Room & Heat Treatment Services NITEMPER AND NITRIDING PROCESS & EQUIPMENT

SANJAY STEEL SYNDICATE Tool Room & Heat Treatment Services Nitriding for your tools & components Why Nitriding?  Combines excellent wear and lubricating properties with high load carrying capacity and corrosion resistance  Low temperature process with very little distortion  Process uses NH3 + a Carbon evolving gas, instead of only NH3 as in conventional gas nitriding  Nitemper® - a patented Ipsen process using 50% NH3 + 50% Endogas  Adapted batch and continuous furnace technology NITEMPER AND NITRIDING PROCESS AND EQUIPMENT NITRIDING-(Nitemper)

Post Nitriding Properties  Wear resistance and self lubrication Increase in fatigue strength – a characteristic of the diffusion zone, so it remains even in absence of compound layer High corrosion resistance – because of stable Fe-C-N layer  SANJAY STEEL SYNDICATE Tool Room & Heat Treatment Services NITEMPER AND NITRIDING PROCESS AND EQUIPMENT

SANJAY STEEL SYNDICATE Tool Room & Heat Treatment Services NITEMPER AND NITRIDING PROCESS AND EQUIPMENT Feature of Nitriding Method

SANJAY STEEL SYNDICATE Tool Room & Heat Treatment Services NITEMPER AND NITRIDING PROCESS AND EQUIPMENT Structure & Effect of Nitriding method

Nitemper® /Nitriding vs. Salt Bath Nitriding  Cycle time can be as  Cycle timeshould be Automation is simple No disposal issues – Automation is difficult Salt disposal is a big issue and may be banned in future Salt exposes operators to health hazards  gasgas emission control is easier   Safer operation Batch Furnace so charge loading/unloading is very easy SALT BATH NITRIDINGNITEMPER/NITRIDING SANJAY STEEL SYNDICATE Tool Room & Heat Treatment Services NITEMPER AND NITRIDING PROCESS AND EQUIPMENT long as required short – cleaning problems  

Nitemper (R) – A patented Ferritic Nitrocarburising process  Nitrogen and small amounts of Carbon are transferred to Iron while it is in the ferritic phase  Low temperature – very small amount hence Carbon solubility is less so of Carbonis transferred SANJAY STEEL SYNDICATE Tool Room & Heat Treatment Services NITEMPER AND NITRIDING PROCESS AND EQUIPMENT

NITEMPER FURNACE SANJAY STEEL SYNDICATE Tool Room & Heat Treatment Services NITEMPER AND NITRIDING PROCESS AND EQUIPMENT

SPECIAL FEATURES OF SANJAY STEEL NITEMPER/NITRIDING FURNACE SPECIALSPECIAL TWO SPEED RECIRCULATION FAN ASSEMBLY COOLING HATCH IMPORTED INNER AND PILOT BURNER WITH CONTROL UNIT  BURNER  GAS PANEL WITH PREDOMINANT IMPORTED COMPONENTS FULLY AUTOMATIC OPERATION BY PLC AND HMI CAN BE CONNECTED TO A SCADA SYSTEM THYRISTORISED HEATING CONTROL ALL SAFETY INTERLOCKS TAKEN CARE OF AND IN BUILT PROVIDED WITH AMMONIA POST COMBUSTION UNIT IF NITRIDING PROCESS HAS TO BE CARRIED OUT PATENTED IPSEN NITEMPER PROCESS SANJAY STEEL SYNDICATE Tool Room & Heat Treatment Services NITEMPER AND NITRIDING PROCESS AND EQUIPMENT 

THANK YOU SANJAY STEEL SYNDICATE Tool Room & Heat Treatment Services NITEMPER AND NITRIDING PROCESS AND EQUIPMENT