Rollin Bicskei and Travis Haley Slab Mill. Objectives Background Mechanical – Specifications, System Diagram, CAD Hydraulic – Specifications, Schematic.

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Presentation transcript:

Rollin Bicskei and Travis Haley Slab Mill

Objectives Background Mechanical – Specifications, System Diagram, CAD Hydraulic – Specifications, Schematic Electrical – System Diagram, State Diagrams

Background Lumber Slabs After a log is processed for lumber, slabs unfit for standard use are left over. These slabs can be processed into firewood however.

Mechanical Specifications PTO shaft driven, 550rpm, 34hp Hydraulically powered drive units 12-24” cuts off of 16’ slabs Maximum width of slabs 20” Manually loaded slabs

System Diagram Conveyor Adjustable Stop Saw Blade Gap between conveyors Conveyor Operator Wood Slabs Clamp 1 3 2&8 4&7 5&6 9

Conveyor

Chain Saw

Mechanical Stop

Mechanical Stop #2 latch Front ViewSide View

Hydraulic Specifications 1500psi system pressure 15gpm system volume flow rate

Hydraulic System Schematic

Electrical System Diagram DL06 PLC Slab Fully Advanced Sensor Mechanical Stop Pos. Sensors Clamp Pos. Sensors Saw Vert. Pos. Sensors Conveyor Motor Valve Clamp Cylinder Valve Chainsaw Motor Valve Chainsaw Cylinder Valve Mech. Stop Cylinder Valve Sensors (Input)‏ Mechanisms (Output)‏

PLC Wiring Schematic PLC Input Wiring

PLC Ladder Logic

Mechanical Stop State Diagram

Conveyor State Diagram

Clamp State Diagram

Saw System Diagram

Budget Conveyors: $1500 PTO driven hydraulic pump: $330 Hydraulic chain saw: $1000 Three 1 ½ inch hydraulic cylinders: $1050 Conveyor drive motor: $280 Five three position, four port solenoid actuated valves: $2000 Reservoir tank: $500 Hydraulic system filter: $60 TOTAL: $6700

Questions ?