SIMATIC S7-200 www.siemens.com/s7-200/.

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Presentation transcript:

SIMATIC S7-200 www.siemens.com/s7-200/

Positioning within the SIMATIC familiy Micro Automation Totally Integrated Automation Overview Small,compact systems Easiest programming tools with Wizards micro automation sets as solution from one supplier Shared data management, configuring and communications Highest performance Programming with high-level languages Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI S7-300 MicroWin V4.0 S7-200 Applications LOGO! S7-400

S7-200 Second Generation Overview CPU 221 (10 I/O Points) CPU 222 (14 I/O Points) ) CPU 224 (24 I/O Points) Overview Positioning Approvals Hardware CPU Hardware EM Improved 2004 Communication EM‘s CPU 224XP (24 I/O Points) CPU 226 (40 I/O Points) HMI MicroWin V4.0 Applications New 2004 Improved 2004

Features: CPUs (1/2) Features: Integrated Inputs/Outputs RETURN Features: Integrated Inputs/Outputs Max. Expansion Modules Max. # of Dig. I/O Channels Analogue Points In/Out/Max Program/Data Memory Boolean Execution Time Bit Relays/Counters/Timers High Speed Counters Real Time Clock Pulse Outputs Communication Interface Analogue Potentiometers CPU 221 6DI/4DO - 10 4KB/2KB 0.37 µs 256/256/256 4 x 30 kHz optional 2 x 20 kHz 1x RS-485 1 CPU 222 8DI/6DO 2 78 8/4/10 4KB/2KB 0.37 µs 256/256/256 4 x 30 kHz optional 2 x 20 kHz 1x RS-485 1 Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications

Features: CPUs (2/2) Features: Integrated Inputs/Outputs RETURN Features: Integrated Inputs/Outputs Integrated Analogue In/Out Max. Expansion Modules Max. # of Dig. I/O Channels Analogue Points In/Out/Max Program/ Data Memory Boolean Execution Time Bit Relays/Counters/Timers High Speed Counters Real Time Clock Pulse Outputs Communication Interface Analogue Potentiometers CPU 224 14 DI/10 DO - 7 168 28/14/35 8/12 KB 8 KB 0.22 µs 256/256/256 6 x 30 kHz Integrated 2 x 20 kHz 1 x RS-485 2 CPU 224XP 14 DI/10 DO 2AI/1A0 7 168 30/15/38 12/16 KB 10 KB 0.22 µs 256/256/256 4 x 30 kHz 2 x 200 kHz Integrated 2 x 100 kHz 2 x RS-485 2 CPU 226 24 DI/16 DO - 7 248 28/14/35 16/24 KB 10 KB 0.22 µs 256/256/256 6 x 30 kHz Integrated 2 x 20 kHz 2 x RS-485 2 Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications New & Improved 2004

S7-200 Standards Standards Compliance: Maritime Approvals: European Underwriters Factory C-Tick Community Laboratory Mutual for Australia & Canada & Approved New Zealand United States Maritime Approvals: Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI MicroWin V4.0 Lloyds Register of Shipping (LRS) American Bureau of Shipping (ABS) Det Norske Veritas (DNV) German Lloyd (GL) Applications Nippon Kaiji Kyokai (NK) Bureau Veritas (BV) Polski Rejestr Statkow

Built-in Features CPU Status LEDs I/O Point Status LEDs Internal: - Power Supply - Super Capacitor - Clock (224(XP),226) Cartridge Slot Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s Removable Terminal Blocks (224(XP),226) Communication Port(s) 24V Sensor Power Output Mounting Holes for Panel Installation Snap-On Clip for DIN Rail Mounting HMI MicroWin V4.0 Applications Improved 2004

224XP Built-in Features New 2004 Internal: - Power Supply - Super Capacitor - Clock (for 224,224XP,226) I/O Point Status LEDs Overview Positioning Approvals CPU Status LEDs Mounting Holes for Panel Installation Hardware CPU Hardware EM Removable Analogue Terminals Communication EM‘s HMI Removable Terminal Blocks (224,226) MicroWin V4.0 Cartridge Slot Applications Snap-On Clip for DIN Rail Mounting Communication Ports 24V Sensor Power Output New 2004

SIMATIC S7-200 in detail ... Clock and battery module Battery module Real-time clock and calendar (for 221, 222 CPU) Typically 200 days backup. Overview Positioning Approvals Hardware CPU Battery module Backup of the internal data (data block) Typically 200 days backup Hardware EM Communication EM‘s HMI MicroWin V4.0 Flexible Memory Modules Applications For general program transfer and backup Data Logging Files, Recipes Files, and General File Storage New 2004

Diagnostic LED on … on New & Improved CPUs All the new and improved CPUs have a multi purpose Diagnostic LED. The Diagnostic LED is combined with the System Fault LED. The combined LED is either RED or YELLOW depending on the fault. The Diagnostic LED is controlled by both the operating system and the user’s program by means of the Diagnostic instruction The Diagnostic LED can be turned on when a value is FORCED or an I/O Error occurs or the USER’s program commands it on. Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s Diagnostic LED New Micro/Win Instruction HMI MicroWin V4.0 Applications New 2004

Expansion I/O Modules: General Up to 2 Modules (EM) for 222 CPUs ….up to 7 EMs for 224/226 CPUs Removable Terminals on digital I/O Modules Module Connection via I/O Expansion Ribbon Cable Overview Positioning Approvals Hardware CPU CPU-Basic Device + Expansion Module Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications Connection slot Connector

Expansion I/O Modules …many options Digital Overview 8 In DC 8 In AC, 120/230 VAC 16 In DC 8 In / 8 Out DC-DC 8 Out DC - 0.75 A 4 Out DC – 5A 4 Out Relay - 10 A 8 Out Relay - 2 A 8 In / 8 Out DC-Relay 16 In / 16 Out DC-DC 4 In / 4 Out DC-Relay 4 In / 4 Out DC-DC 8 Out AC -120/230 VAC, 0.5 A 16 In / 16 Out DC-Relay Positioning Approvals Hardware CPU Hardware EM Communikation Communication EM‘s HMI MicroWin V4.0 Measurements Temperature Applications IT Communication AS-i Master Ethernet PROFIBUS DP Slave Modem Analogue Technology 4 In 4 In / 1 Out 2 Out 2 In RTD 4 In T/C Position

Positioning module (EM 253) Provides High-Speed control, …from 12 to 200,000 PPS. Configurable backlash compensation Continuous operation Supports: Jerk (S curve) or Linear acceleration and deceleration Supports absolute, relative and manual methods of position control Simple programming and commissioning with the Wizard Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications

S7-200 Networking possibilities: Overview S7-22x CP 243-2 EM 277 EM 241 CP 243-1 CP 243-1 IT Overview + Email + HTML + FTP Positioning Approvals Hardware CPU Hardware EM Ethernet Network Communication EM‘s Phone Network HMI PROFIBUS Network MicroWin V4.0 Applications AS Interface Field Bus PPI/MPI Network ASCII Protocol (FreePort)

Modem module (EM 241) Provides: Supports: International telephone line interface Modem programmed with STEP7 Micro/WIN Password protection Security callback Plug&Play Supports: The Modbus RTU protocol Numeric and text paging SMS messaging (depending on provider) CPU-to-CPU or CPU-to-Modbus data transfers Simple programming with the Micro/WIN Wizard Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications

PROFIBUS DP Slave Module (EM 277) Connects the S7-200 as a slave to a PROFIBUS DP network Provides: 9.6 KBit/s to 12 Mbit/s Transfer Rate (with Auto Detection) PPI-Advanced, MPI und PROFIBUS DP protocol Four LED Status Indicators Station Address Selectable by Rotary Switches (0..99) Supports: Max. 99 Devices on the Bus (Addresses from 0 ... 99) Up to 1200 m Segment Length (at max. 93.75 KBit/s) Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications

AS Interface Master Module (CP 243-2) Provides: 2 Pushbuttons on Module to Toggle Display & Operation Mode LEDs to Display Slave Status, Errors and Bus Status Supports: 62 AS-Interface Slaves can be Connected Cycle Length 5 ms (31 slaves) or 10 ms (62 slaves) Cable Length 100 m Class M1e Master Two Operation Modes: Standard Operation (accessing I/O Data Blocks of the Slaves) Extended Operation (also Write Parameter Data or Poll Diagnostic Data) Simple Programming with the Wizard Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications

Ethernet Module (CP 243-1) Simple… Provides Connections as an EM Allows processing data Simple Network administration Easy Exchanging of Modules (plug & play) Provides Ethernet access via an RJ45 jack A connection to PC-Access software Remote programming, configuration and diagnostics Simultaneous communication with up to 8 S7 controllers Facilitates a flexible and distributed automation structure Simple Programming with the Wizard Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications

Ethernet Networking with CP 243-1 Communication via Industrial Ethernet Uses Standard Read & Write Services Up to 212 bytes of user data per command. Supports up to 8 communication channels Client / Server operating Simple Programming with the Wizard Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI Ethernet Cable MicroWin V4.0 Applications

IT Communications Module (CP 243-1 IT) Provides: The same network features like the CP 243-1 Send up to 32 E-Mail’s Transfers up to 32 files via FTP Integrated Web Server Built-in user diagnostic HTML pages Built-in system diagnostic HTML pages Supports: Visualization with JAVA and HTML Data exchange of files by means of FTP Simple Programming with the Wizard Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications

Human-Machine Interface Units Matched to the S7-200 Optimal Price / Performance ratio Easy Engineering with TD 200-Wizard, TP Designer and WINCC flexible micro Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s Graphics panels HMI PC-based human machine interface Touch Panels: - TP 070 - TP 170micro Text panels MicroWin V4.0 Text Display TD 200C With User- Customized Faceplate Applications Text Display TD 200

STEP7-Micro/WIN 32 …. Setting THE Standard in Micro PLC Programming Simple Installation and Configuration EASY to Learn, EASY to Use Comprehensive programming tool Find & Correct quickly fixes errors Tools to handle Running PLC Changes Documentation for easy maintenance Wizards simplify programming tasks Software tools for easy commissioning Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications

Your Choice of Editors Use the right tool for the job LADDER Use the right tool for the job Ladder & FBD editors for graphic languages (IEC 1131-3) STL for text programming Switch between editors as necessary Easy error identification Save project in any case Overview Positioning Approvals Hardware CPU Hardware EM STL FBD Communication EM‘s HMI MicroWin V4.0 Applications

Wizards make the programming easier (b) Change AS-I Addresses The Wizards: Overview Wizards make the programming easier Overview Positioning TD 200 Text Display Internet Module Ethernet Module Approvals (a) High Speed Counters (b) NETR/NETW Networking (c) PID Control Instruction Hardware CPU Hardware EM (a) Modem Module Data Log Wizard Communication EM‘s (b) External Modem HMI MicroWin V4.0 (a) PTO/PWM (b) Position Module Applications Recipe Wizard (a) Map AS-i Slaves (b) Change AS-I Addresses Position Control Panel PID Auto Tune Control Panel

Application examples ...over 1,000,000 applications world wide Conveyor systems Filling plants Woodworking Pump controls Vacuum suction systems/elevators ...over 1,000,000 applications world wide Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications

Elevators with optimal stopping accuracy Cost savings Easy to adjust to individual customer requests Remote monitoring for cost-effective service Digital monitoring of shaft using incremental encoders (exact position acquisition of the elevator) Saves on magnetic switches Overview Positioning Approvals Hardware CPU Quality enhancement Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications

Suction extraction systems for woodworking Cost savings Reduction in wiring and startup costs using the AS-Interface Connection of shutoff valves in the suction system Efficient service using modem technology Calculation of the optimal suction power Reduction in power consumption Overview Positioning Approvals Hardware CPU Hardware EM Quality enhancement Communication EM‘s HMI MicroWin V4.0 Applications

Woodworking machinery Cost savings Flexible solution for easy expansion Easy implementation of customer requirements Precise positioning for better control Overview Positioning Approvals Hardware CPU Quality enhancement Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications

Low-cost ball presses Cost savings Quality enhancement Simple and fast changeover from relay technology to PLC electronics Low space requirements for smaller control cabinet Flexible solution for easy expansion Increased operational information using non-volatile data backup Overview Positioning Approvals Hardware CPU Hardware EM Quality enhancement Communication EM‘s HMI MicroWin V4.0 Applications

Maintenance and Support Worldwide Support: Global Service and Repair Network Quick Spare Parts Delivery 24/7 Support Hotline Programming Support Product and Application Information Training Seminars Internet Software Support: Extensive Product Information including Manuals Software and Documentation Updates Tips & Tricks Application Examples Demo Software Online Training (Step 2000) Overview Positioning Approvals Hardware CPU Hardware EM Communication EM‘s HMI MicroWin V4.0 Applications