JPCI CONTROLS Ultimheat www.jpci.cn www.ultimheat.com July 2010
COMPANY HISTORY . This factory started with a few employees in 1999, under a French management and investment, in a 200 square meter assembly room. The rapid growth obliged to move it in 2000 to a 1000 square meters factory, then in 2004 to 4000 square meters. And in 2009 to a 10.000 square meter factory on 50.000 square meter ground, allowing future development.
Production range Electromechanical components OEM heating sub assemblies. Connection blocks, electrical connectors, housings for heating elements, controls, base board heaters. Flow switches for boilers. Level switches. Pressure switches and air switches for spas, boilers and water/steam pressure tanks. Thermostats (bulb and capillary, bimetal strip, bimetal disc). - Fusible links and fire detection mechanisms. Immersion heaters and heating elements Capacity heaters Air conditioning and domestic heating back up heaters Spa heater Swimming pools heaters Circulation heater for domestic central heating Heat pumps heat exchangers for swimming pools heating
Major production lines THERMOSTATS PRESSURE SWICHES FLOW SWITCHES LEVEL SWITCHES SWIMMING POOL AND SPA FITTINGS SWIMMING POOL HEATERS AND HEAT EXCHANGERS HEAT PUMP BACKUP HEATERS CARTRIDGE HEATERS WITH CONTROLS FIRE DAMPERS MECHANISMS HEATING ELEMENTS CONNECTION BLOCKS IMMERSION HEATERS SPA HEATERS FIRE DETECTION LINKS
Exhibition Room We support local artists with free exhibition of their paintings and handicraft productions
Sales Department Commited to export, customs clearances and domestic sales
Research and Development Department One new product is developed every 2 weeks
Sample Department Prototypes testing and samples manufacturing
Quality control team Zero defect is a goal, not a dream !
Training and teaching Room Permanent training, teaching, and learning: the only way to improve
Heaters Production Line A final assembly semi automated line
Wire harnesses Every wire gauge has its own dedicated assembly line
Fire detection damper mechanisms Heavy duty systems for fire doors and dampers
Flow and Level Switches production Magnets and reed switch technology, over-molded EPS
Pressure switches , air switches production Membrane and switches technology
Bulb and capillary thermostats production Single pole, double pole, 3 poles models
Diastats vacuum filling 20 and 32 mm membrane diameter
Tubular heating elements production Dia 8 , dia 10, dia 16 mm
Fusible Links production Fire detection, and other thermal safety devices
Injection and compression molding Technical plastics, elastomers , silicones and zinc alloys
Metals stamping From 1 to 120 tons
Deep drawing Stainless steel deep forming
Prototypes High pressure sheet materials cutting
MACHINING Automatic Tube Cutting
Laser Welding Thermostats membranes, heating elements tubes
Sand Blasting Surface preparation and finish
TIG Welding Automated fittings welding
TIG Welding Automated Circular Welding
TIG welding Hand Welding
TIG Welding Automated Linear Welding
Maintenance Molds, tools, dies fixing and previsional maintenance
Inventory Mold And Tool storage and protection
Parts cleaning Washing And Degreasing
Packing and shipment Customer oriented packing
Inventory Components storage. FIFO and bar code identification
Income control, in line control, final control, random control: Quality Income control, in line control, final control, random control: Raw material control laboratory, Finished product control laboratory, Extended life test laboratory, Third party laboratory From the raw material to the products, we control every production step.
Quality Raw materials laboratory
Quality Heating Elements pressure Leak Test
Quality Semi automated Threads gauge Checking
Quality In line pressure Leak test
Quality Automated Passivation Line
Quality Permanent Life Test programs for all products
Quality organization Chart Quality from A to Z Quality organization Chart Market survey and patents analysis Quality in mind during development New Products Research and Development Raw Material selection and control Extended Working Process description IQC and In line control manual, CTQ statistics Quality in mind during Production Operator training and individual working process Equipment Monitoring and preventive maintenance Final Inspection and permanent life test Quality in mind after Production Production Quality issues analysis and corrective action Field return analysis and corrective action
Team work and communication Sales Department Purchasing Department QC Department Engineering Department Quality Production Department Sample Department
ANTICIPATE the MARKET EVOLUTION FUTURE is INNOVATION By world evolution focusing, vertical integration and full production capabilities knowledge, we bring INNOVATIVE SOLUTIONS to our CUSTOMERS and ANTICIPATE the MARKET EVOLUTION
JPCI vertical integration concept One of the major problems we have to solve is to provide a constant quality level to our customers, in time deliveries, with controlled and stable prices. In the fast moving Chinese industrial economy, this is a very difficult goal. Delivery failures, local suppliers inconstant quality, and suppliers wrong price calculation are the most common issues. So decision was made since the beginning to produce ourselves everything we need, and reducing our suppliers to raw material suppliers. We set up a raw material control laboratory, and by this way we dramatically reduced the non conformities and production stops. Actually, we are integrated in more than 30 different production process, and most of products we make are fully produced from the raw material. The engineering department is aware of European, American and Chinese standards, takes care and analyse existing worldwide patents and is managed by European engineers. Major benefits of vertical integration Products engineering based on best production capabilities and international standards. Fast and efficient new products development. Quality Control at every steps. Fast corrective actions. Cost-effective solutions. -Well controlled prices and deliveries.