APM Automation Solutions Ltd. ROI (Payback) Model Eyal Cohen APM Annual International Partners Conference May 4, 2011.

Slides:



Advertisements
Similar presentations
Strategic Decisions (Part II)
Advertisements

Introduction Progression of Warehousing Decisions Why Use Warehouses?
Automated Cargo Transport Systems Plus Real-time Silo Level Information.
Stock Recording and Control
Materials. Introduction Inventory in a company includes stock of raw materials, work-in-progress, finished & semi-finished products, spare components.
What Makes an Effective Drug Inventory Management System Drug Accountability Conference May 12, 2010.
Chapter 17 Inventory Control 2.
DOM 511 Inventory Control 2.
Prepared by Hazem Abdel-Al 1 Inventory Planning, Control & Valuation.
OMSAN LOJİSTİK To allow for: Errors in Demand Forecasting Errors in Demand Forecasting Mistakes in Planning Mistakes in Planning Record Inaccuracies.
Inventory Management A Presentation by R.K.Agarwal, Manager (Finance), PFC.
Operations Management
Inventory Control, Cost & Deterministic models Unit-III Revised version.
Some Tactical Mistakes to look out for:. In Review: In all cases, when a Company makes a tactical blunder, at least two functional managers are responsible.
Inventory Management. Inflow > Outflow Inflow < Outflow Inflow = Outflow INVENTORY The Law of the Bath Tub.
Material Productivity By T. A. Khan January 2008.
1-1 Inventory Management Dr. Hisham Madi. 1-2 Inventory management includes planning, coordinating, and controlling activities related to the flow of.
Accounts Receivable and Inventory May 4, Learning Objectives  How and why firms manage accounts receivable and inventory.  Computation of optimum.
Inventory Management. Overview To hold or not to hold To hold or not to hold Types of inventory Types of inventory Pareto principal Pareto principal ABC.
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster Inventory Management, Just-in-Time, and Backflush Costing Chapter.
Where We Are Now.
LESSON /17/2017 CHAPTER 14 Benchmark 4 The accounting cycle forms the basis for all accounting practices DISTRIBUTING DIVIDENDS AND PREPARING A.
LOG 408: Global Logistics Management Lecture 10: Cases on Supply Chain Operation.
Chapter 12 – Independent Demand Inventory Management
Inventory Management for Independent Demand
CHAPTER 7 Managing Inventories
Inventory management. The purpose of inventory management is to keep the stocks in such a way that neither there is over – stocking nor under-stocking.
Formulas to Know: Average Inventory Month 1 + Month 2 + Month 3 Number of months.
The MVL Multi-Scanner System ACCURATE VOLUME MEASUREMENT OF BULK SOLIDS IN PRACTICALLY ANY KIND OF WIDE SILOS, OPEN BINS AND LARGE STORAGES May 2011 APM.
Week 10 DIFD 321 Accounting & Finance. WHAT IS MARKETING? The action or business of promoting and selling products or services, including market research.
1 6 Inventory Management.
Chapter 5 Inventory planning and management.  Inventory- stock of items held to meet future demand  Level of inventory- investment is minimum and chances.
CHAPTER 5 Financial Impact of Inventory. Copyright © 2001 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin 5-2 Selected Financial.
1 1 Transportation & Supply Chain Costs John H. Vande Vate Spring, 2001.
Eyal Cohen, V.P. Business Development 1 Generating New Leads in Your Local Market and Replicating Sales May 2011APM Annual International Partners Conference.
Inventory. The amount of material, a company has in stock at a specific time is known as inventory or in terms of money it can be defined as the total.
Enterprise Content Management Identifying and Addressing New Areas of Cost Reduction How to use this PowerPoint template: 1.Insert these slides onto your.
Inventory Fundamentals
Inventory Planning and Management Chapter 5. Inventories include all tangible items held for sale or consumption in the normal course of business for.
1 Slides used in class may be different from slides in student pack Chapter 17 Inventory Control  Inventory System Defined  Inventory Costs  Independent.
APM Automation Solutions Ltd. An investment in knowledge always pays the best interest. Benjamin Franklin APM 3DLevelScanner ™ Changing the market from.
Inventory Management. Purpose of Inventory Management Have inventory when you need it Have inventory when you need it Don’t have too much. Don’t have.
1 Chapter 6 –Inventory Management Policies Operations Management by R. Dan Reid & Nada R. Sanders 4th Edition © Wiley 2010.
20-0 Inventory Costs Carrying costs – range from 20 – 40% of inventory value per year Storage and tracking Insurance and taxes Losses due to obsolescence,
Logistics Overview.
Inventory Management.  Inventory is one of the most expensive assets of many companies.  It represents as much as 60% of total invested capital. Inventory.
Understanding Inventory Fundamentals CHAPTER SEVEN McGraw-Hill/Irwin Copyright © 2011 by the McGraw-Hill Companies, Inc. All rights reserved.
An investment in knowledge always pays the best interest. Benjamin Franklin GTS 3DLevelScanner ™ Changing the market from level to volume Sales North America.
I2 U Intelligent Supply Chain Management Course Module Twelve: Inventory Deployment.
© The McGraw-Hill Companies, Inc., Inventory Control.
Inventory Management for Independent Demand Chapter 12.
Trading Accounts.
Inventory Management The goal of effective inventory management is to “meet or exceed your customers’ expectations of product availability with the amount.
Quantity Discount Economic Order Quantity (EOQ) Analysis Tools Bernard Price Certified Professional Logistician.
Operations Fall 2015 Bruce Duggan Providence University College.
19-1. Why should we save? Savings and Investment Basics Savings and investment activities Savings is the storage of money for future use. Try to deposit.
Inventory Management for Independent Demand Chapter 12, Part 1.
Fundamentals of Production Planning and Control Chapter 5 Inventory Management.
ABC Analysis Prof. Costas Panou Lecture #6 in M.Sc New Technologies in Shipping and Transportation.
PENGENDALIAN PERSEDIAAN / INVENTORY (Bagian 1).  Stock of materials  Stored capacity  Examples © 1995 Corel Corp. © T/Maker Co. © 1995 Corel.
Parts Management Agreements
Topic 3 : Effective Stocktaking Skills
© 2014 Cengage Learning. All Rights Reserved.
Cengage – Century 21 Accounting -- Edited for Advanced Accounting
Module 2: Supply Chain & Logistics Management
Inventory Fundamentals
INVENTORY.
ACC 405 –Inventory Management Stock Recording and Control
Automation Examples Amazon – Kiva Systems
Inventory Fundamentals
Presentation transcript:

APM Automation Solutions Ltd. ROI (Payback) Model Eyal Cohen APM Annual International Partners Conference May 4, 2011

What is the key competitive advantage of APM scanners? APM International Partners Meeting2May 2011

Key Competitive Advantage of APM Scanners Accurate Inventory Measurement APM International Partners Meeting3May 2011

WHY IT IS IMPORTANT TO IMPROVE INVENTORY MEASUREMENT ACCURACY ? May 2011APM International Partners Meeting4

5 Improving Inventory Measurement Accuracy Substantial Cost Savings Across the Supply-Chain May 2011

Financial Aspects of Inventory Inventory costs money Carrying and handling of inventory costs money Efficient ordering saves money Safety stock costs money and can be reduced by accurate inventory measurement Accurate Inventory Measurement is the basis of efficient operation and cost reduction May 2011APM International Partners Meeting6

Negative Effects of Inaccurate Inventory Measurement High safety stock levels Non-optimal utilization of storage capacity Excess ordering Excess delivery costs APM International Partners Meeting7May 2011

What is Inventory Carrying Cost? APM International Partners Meeting8May 2011

What Makes Up Inventory Carrying Costs? Inventory carrying costs are made up of the following.... May 2011APM International Partners Meeting9

What Makes Up Inventory Carrying Costs? (2) Capital costs include the investment in inventory.... May 2011APM International Partners Meeting10

What Makes Up Inventory Carrying Costs? (3) Inventory service costs include insurance, physical handling, and taxes May 2011APM International Partners Meeting11

What Makes Up Inventory Carrying Costs? (4) Storage space costs include public, plant, rented, and company owned warehouses May 2011APM International Partners Meeting12

What Makes Up Inventory Carrying Costs? (5) Inventory risk costs are made up of obsolescence, damage, shrinkage, and relocation costs May 2011APM International Partners Meeting13

Example of Yearly Inventory Carrying Cost List APM International Partners Meeting14 Carrying Cost Cost of money Taxes Insurance Warehouse Physical handling Clerical & inventory control Obsolescence Pilferage May 2011

Common Inventory Carrying Cost APM International Partners Meeting15 (1) Richardson, Helen: Transportation & Distribution, “Control Your Costs then Cut Them” Dec (2) Total inventory carrying costs can be estimated or be based on available customer data. Carrying Cost (1) Potential Range Cost of money6% - 12% Taxes2% - 6% Insurance1% - 3% Warehouse2% - 5% Physical handling2% - 5% Clerical & inventory control3% - 6% Obsolescence6% - 12% Deterioration & pilferage3% - 6% Total Cost (per year)25% - 55% May 2011

Inventory Carrying Costs In Summary Total inventory carrying costs can be broken down by May 2011APM International Partners Meeting16

How Companies Calculate Their Inventory Carrying Cost APM International Partners Meeting17May 2011

Inventory Carrying Cost Calculation 1.Over 65% of all companies do not compute inventory carrying cost, but use rough estimates instead.* 2.The “rule of thumb” for inventory carrying costs is 25% of inventory value on hand 3.The cost of capital is the leading factor in determining the percentage of carrying cost. * Richardson, Helen: Transportation & Distribution, “Control Your Costs then Cut Them” December, 1995 APM International Partners Meeting18May 2011

How APM Scanners Can Reduce Inventory Carrying Cost? APM International Partners Meeting19May 2011

APM International Partners Meeting20 APM’s scanners improve inventory measurement accuracy by 15%-20% Reducing the carrying cost of the safety stock by 15-20% Reducing the safety stock by 15-20% May 2011

APM International Partners Meeting21 Safety Stock Level Before and After Installation of APM Scanner The immediate benefit of accurate volume measurement is reduction in the need for safety stock by at least 10% of the silo storage volume Minimum Level - Reordering Point Safety stock with APM Scanner Maximum Level More storage room Less safety storage Maximum Level May 2011

Example: Financial Value of 10% Reduction in Safety Inventory APM International Partners Meeting22 The reduction in inventory is directly related to size of the silo and value of the stored materials. Silo size Width (meter)7.8 Height (meter)25.5 Volume (cubic meter) 1,218 Calcium Carbonate Density2.9 Weight (ton) 3,532 Cost per ton (US$)$500 Max (100%) value of the stored materials (US$)$1,765,904 Reduction in safety stock (%)10% Total reduction in inventory (US$)$176,590 May 2011

Example: Carrying Costs and ROI Calculation May 2011 APM International Partners Meeting23 Investment APM 3DLevelScanner (MV Model)$6,700 Installation$900 Total investment$7,600 Saving calculation Reduction in safety stock$176,950 Carrying cost factor (per year)25% Total saving (per year)$44,150 Additional potential saving Lower maintenance cost (mainly anti bridging treatment) Scheduling for silos filling & emptying Accumulated storage by material type Theft control Total saving$44,150 ROI Net return on investment (ROI)$36,540 Net return on investment (ROI) (%)480% Payback Period (months)2 months

Case Studies APM International Partners Meeting24May 2011

Shemen Haifa, Israel Silo capacity 10,000 tons Material Soy Beans Price per ton $US 700 Error measurement rate by previous technologies15-20% Excess safety stock 1,500 tons APM error measurement rate 1%-3% APM safety stock 300 tons Reduction in safety stock 1,200 tons Actual reduction in inventory value per year $840,000 Saving in carrying costs per year (25%) $210,000 While the investment cost for APM MVL2 System -$25,000 APM International Partners Meeting25May 2011

Gadot -BioChemical Industries, Israel Silo capacity 200 tons Material Citric Acid Price per ton US$ 800 Material buildup inside the silo blocked 40% of the silo volume Error rate when using previous measurement 80 tons (200*40%) APM- measurement error 6 tons (200*3%) Using APM reduced inventory value by 74x800 $59,200 Saving in carrying cost per year (25%)$14,800 While the total investment for APM MV Scanner$7,600 APM International Partners Meeting26May 2011

Gadot -BioChemical Industries (cont.) Additional savings: –Penalty (5%) US$ 3,200 per order on returned of excess 80 tons (ordering 200 tons while free capacity is only 120 ton) –US$ 6,000 - cost to remove build up materials (per event) –Cost of operation downtime due to lack of material (per case) APM International Partners Meeting27May 2011

Kraft Food, Sweden Silo capacity 80 tons (refilled every week) Ordering level – 40 tons Material – Sugar US$ 350 per ton Error measurement rate using previous 17-25% Error measurement rate using APM scanner 1-3% Reduction in inventory using APM Scanner = $4,760 (80 ton* 20% less 80 = 13.6 ton* $350) Higher maintenance cost for bi-weekly clean-up of the radar sensor compared with once a year clean-up needed for APM Scanner APM International Partners Meeting28May 2011

APM International Partners Meeting29May 2011