FTD-ILD sub-detector power distribution system prototype based on Supercapacitors I.Echevarria, M. Iglesias, A. Pradas, FJ. Piedrafita, Dr. F. Arteche,

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Presentation transcript:

FTD-ILD sub-detector power distribution system prototype based on Supercapacitors I.Echevarria, M. Iglesias, A. Pradas, FJ. Piedrafita, Dr. F. Arteche, 6-10 October 2014 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014

OUTLINE 1. Introduction 2.Supercapacitors 3. Supercapacitors based power distribution. 4. FTD-ILD power group prototype – Power dissipation test results 5.Conclusions 2 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014

1. Introduction The mstrip-FTD-ILD system is a silicon strip tracker located in the innermost part of the tracker region of the ILD. – It consists of 10 disks. – Each disk has 16 petals 3 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014 The FTD electronics will operate synchronously (or coordinated) with ILC accelerator ms bunch train every 200ms ( Duty cycle of 0.5%)

1. Introduction Several conservative considerations have been assumed in the electronics operation: – Electronics duty cycle operation (2.5% - 5ms / 200ms). 1 ms power up / down 3 ms operation state to stabilize power and operate. It minimizes transients – Power consumption during the standby (20% Pmax). !!! It is a critical parameter (100W / 20W): 22 W/cycle – 2.5W/cycle - FEE ON ( 11%) – 19.5W/cycle – STAND BY (89 %) If standby power 10W : Ptotal = W/cycle If FEE operation time 2.5ms: : Ptotal=21W/cycle 4 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014 Electronics duty cycle /power ? P standby = 20% P max P max

1. Introduction The total Strip-FTD current / power demanded is: – Bunch crossing state 458 A (≈ 860 W) – Stand-by state 91.6A (≈ 171W) System – Granularity: 1/4 Petal – Based on reliability and system design issues 5 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014 ( CMS upgrade TK elec.)

1. Introduction There are several topologies that may be used for FTD. – DC-DC-based power distribution – Super-capacitor based power distribution Each of them has advantages and disadvantages. – A detailed study was presented in LCWS 2012 – Arlington (Texas) International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October de 22 DC-DC

2. Supercapacitors The most important element in SC-LV regulation option is the super-capacitor. – It is new for HEP but not for industrial applications Super-capacitors are electrochemical capacitors with very high capacitance The most common super-capacitor is the double layer capacitor. Double layer capacitor structure – Electrodes: Activated Carbon – Separator: Cellulose – Electrolyte: Quaternary salt & acetonitrile. – Other: Aluminum Very light – few g / size 1-3 cm 7 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014

2. Supercapacitors There are four elements that have to be analyzed in detail for HEP applications – Material Budget. – Magnetic field issues – Cycling issues – Radiation issues Cycling issues (Reliability). – Super-capacitor should be able to operate more that 10 million of cycles per year (DC-DC too) After 1e6 of full duty cycles a SC may decrease the 20% of capacitance Radiation issues – Type of radiation: gammas & electrons – Total dose: 1 or 2 Mrad 8 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014 It seems OK but a detailed evaluation is required

2. Supercapacitors A radiation test has been carried out in order to start the super-capacitor validation for FTD-ILD (ECFA 2013) – Electrons at 20 MEV (ELBA facility – University of Bonn) 5 super-capacitors have been tested – ESR(T) & C(T) – Different rates 3 x 10 F & 2 x 25 F – Different companies (Maxwell, Nesscap & Panassonic) First results are very promising but it is still necessary a long validation process 9 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014

3. Supercapacitor based PS The main elements of this topology are: – Supercapacitors: Pulse power – Transients locally – LV regulators: Stabilize FEE voltage – Current source : Controls super-capacitor voltage 10 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014

3. Supercapacitor based PS 11 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014 FTD +6

3. Supercapacitor based PS The high capacitance has two advantages: – It will protects the system in case mains failure – Similar to UPS It helps shutdown the system in a controlled way. – The dynamic response of primary power unit may be very slow Remote regulation of the supercap voltage will be easy 12 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014 The duration of the shut-down capability will depends on : Capacitance Voltage

4. FTD-ILD power group prototype A real prototype of 1 Group of FTD sub-detector (FTD +6) has been developed – 4 load boards - It simulates the FEE (hybrid) per petal – 2 Super-capacitors (several distance to Dummy loads – 50cm /10cm) – 1CF structure – It has been developed by FERMILAB–CMS Tracker II – Ip=13.5A – Isb =2.7A (Per petal – Ip=3.4A / Isb=0.7A) – Vsc = 4.2 V / Vinp=4V 13 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014

4. FTD-ILD power group prototype An ILC-FEE emulator has been designed – Testing points – 3 LV regulators 2x1.5V / 1x2.5V – Pulse load: 3 x (2 resistors) – 3 x MOSFET – Driven by Texas Instruments CB 14 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014 Operation condition = Simulation 5ms (2.5%) T= 200ms

4. FTD-ILD power group prototype 15 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014

4. FTD-ILD power group prototype 16 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014

4. FTD-ILD power group prototype 17 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014 TRANSIENTS

4. FTD-ILD power group prototype 18 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014 Regulator Transient & Cable inductance

4. FTD-ILD power group prototype 19 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014 T=4s T=2s LVReg1.5V LVReg2.5V Major Fault – UPS capability

4.1 FTD-ILD power group prototype: Power dissipation test A very simple temperature test has been performed Temperature sensors were installed on each board: – One Termistor (PTC) per LV regulator – Temperature is processed by the control board A fan has been installed on one side of the CF structure – It has been switched on /off Systems were running more than 3 hours Baseline Temperature : 21ºC 20 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014 P2 P1 P4 P3

4.1 FTD-ILD power group prototype: Power dissipation test LVReg (1.5V) dissipates more power than LV (2.5V) From the point of view of electronics, “this prototype” does not need to be cooled (resistances dissipate power too) Not Cooled: Tmax(P1)≈51ºC (ΔT ≈ 30ºC) / Tmin(P3)≈ 46ºC (ΔT ≈ 25ºC) Cooled: Tmax(P2)≈34ºC (ΔT ≈ 13ºC) / Tmin(P3)≈ 25ºC (ΔT ≈ 4ºC) Pulsing effect is very small from the point of view temperature 21 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014 Fan on Fan off Fan on

5. Conclusions A general overview of the supercapacitor based power supply distribution system for FTD-ILD has been presented Main characteristics and key elements have been shown – Operation condition ( regulation, pulsing, supercapacitors..) Supercapacitors fit quite well power pulsing requirements – Radiation hardness shows no stoppers It still requires a detail analysis A real prototype of 1 group has been developed and tested – Very good agreement with simulations Power dissipation aspects : – From electronics point of view, this system does not need to be cooled – The pulsing effect seems not to have a big impact The results are very promising but a long study of the system is required in order to define final specification 22 de 22 International Workshop on Future Linear Colliders (LCWS14) Belgrade, Serbia, October 2014