Listeria in the Dairy and Cold-Smoked Salmon Industries Presented by Rebecca Robertson October 9, 2008.

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Presentation transcript:

Listeria in the Dairy and Cold-Smoked Salmon Industries Presented by Rebecca Robertson October 9, 2008

Listeria monocytogenes Less than 1,000 organisms to cause illness Resists freezing, drying, and heat well for an organism that does not form spores Grows at refrigeration temperatures

Associated Foods Raw milk Cheese Ice cream Raw vegetables Raw & cooked poultry Raw meats Raw & smoked fish Listeria monocytogenes Raw fermented sausage

Determining the Risk of Pathogen Growth in Food No Pathogens Allowed Is the product frozen? Is the shelf-life < 10 days? pH< 4.6? aw <0.85? Has product been specifically formulated and/or processed in some other manner to prevent the growth of pathogens? Is the product safely distributed at room temperature?

Determining the Risk of Pathogen Growth in Food No Pathogens Allowed Is the product frozen? Is the shelf-life < 10 days? pH< 4.6? aw <0.85? Has product been specifically formulated and/or processed in some other manner to prevent the growth of pathogens? Is the product safely distributed at room temperature? What barriers are there in soft cheese and cold-smoked salmon?

Major risk factors leading to the occurrence of Listeria monocytogenes in smoked salmon* Rotation of employees Well-maintained facilities Salting filets in vats (rather than small vats, trays or grates in stacks) L.M. Rorvik. (1997). Risk Factors for contamination of smoked salmon with Listeria monocytogenes during processing. Int. J. Food Micro. 37:

What else should we consider in a Smoked Salmon Plant ? Listeria monocytogenes can naturally be found on the surfaces of salmon Listeria monocytogenes can be reduced during cold-smoking Brine may be a source of Listeria monocytogenes

Important Processing Conditions for Cold-Smoked Salmon

What should we consider in a Dairy ? Soft cheeses are susceptible because they are conducive to the growth of Listeria monocytogenes during ripening and refrigerated storage Listeria monocytogenes may be found in raw milk The manufacturing of soft cheeses follow traditional processes

Important Processing Conditions for Dairies?

Food Safety Objectives for Listeria monoc ytogenes Category 1 Food (Foods that have been implicated in foodborne outbreaks) No Listeria monocytogenes detected in 50 grams of food Category 2 Food (Foods that support the growth of Lm) No Listeria monocytogenes detected in 25 grams of food Category 3 Food (Foods that do not support the growth of Lm) ≤ 100 cfu/g

Suggested Listeria monocytogenes Swabbing Program 1.Swab and visually inspect areas where Listeria is likely to reside: Drains Damaged floors and walls, particularly in refrigerated areas Product accumulation points 2.Test for Listeria spp. - investigate if swabs are positive

Foods to Avoid:Safer alternatives: Hot dogs, especially straight from the package without further heating. The fluid within hot dog packages may contain more Listeria than the hot dogs. Avoid spreading fluid from packages onto other foods, cutting boards, utensils, dishes and food preparation surfaces. Wash your hands after handling hot dogs. Hot dogs reheated until steaming hot Non-dried deli-meats Dried and salted deli-meats such as salami and pepperoni, as they generally do not support the growth of Listeria. In addition, you can reduce your risk by reheating deli-meats until steaming hot. Soft and semi-soft cheeses such as feta, Brie, Camembert and blue-veined cheese if they are made from unpasteurized milk Pasteurized milk and milk products including cheeses made from pasteurized milk Refrigerated pâté and meat spreadsCanned or shelf-stable pâté and meat spreads Refrigerated smoked seafood and fish Cooked refrigerated smoked seafood and fish. Canned or shelf-stable smoked seafood and fish. Raw or undercooked meat, poultry and fishThoroughly cooked meat, poultry and fish From Health Canada: the recommendations below should be followed by high-risk individuals:

Planned sequence of observations Assess control of CCP Acceptability based on Critical Limit Establish Verification Procedures Establish Monitoring Procedures

Design of Sampling Program Establish baseline measurements Identify sampling sites and frequency Establish swabbing and analysis method Establish Deviation Procedures

Design of Sampling Program Establish baseline measurements using biased, investigative sampling techniques Data from this phase is used to select sampling sites, times, frequencies, and types of samples

Design of Sampling Program A Zone concept may be useful: Zone 1 Product Contact Surfaces Zone 3 Nonproduct contact surfaces surfaces – further away Zone 4 Significantly distant from processing area Zone 2 Nonproduct contact surfaces in close proximity

Monitoring of Zone 1 – example Negative Monitor (Swabs and visual inspection) Continue Monitoring Continue monitoring Additional Actions, Test & Hold Finished Product Testing Continue monitoring Negative Positive NegativePositive Verification Swabs Troubleshoot (review/observe sanitation and physical conditions) Preventive/Corrective Action (dismantle equipment, intensify cleaning, repair physical damage) Positive Negative

Continue Monitoring Troubleshoot (review/observe sanitation and physical conditions) Preventive/Corrective Action (intensify cleaning, repair physical damage) Verify Action (reswab) Negative Positive Monitoring Monitoring of Zone 2 - example

Continue Monitoring Troubleshoot (review/observe sanitation and physical conditions) Preventive/Corrective Action (intensify cleaning, repair physical damage) Negative Positive Monitoring Monitoring of Zones 3 and 4 - example

Important Reference ICMSF. (2002). Microorganism in Foods 7. Microbiological Testing in Food Safety Management. New York: Springer Science+Business Media.