DFMA Paradigms as Applied to the Warring Juicer DFMA ME-6960 Presented by Team Alpha April 28 2003 Instructor Dr. A.K.Balaji.

Slides:

Advertisements

Similar presentations

Teaching materials to accompany: Product Design and Development Chapter 11 Karl T. Ulrich and Steven D.Eppinger 2nd Edition, Irwin McGraw-Hill, 2000.

Advertisements

Design for Manufacturability Scott G. Gatherum. Marriott School of Management Brigham Young University.

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN © 2006 Pearson Education, Inc.,

Fatigue testing machine

1 Camera Lab 5 Manufacturing Field Trip. 2 Camera Systems: Reverse Engineering Shutter:  Mechanical Flash:  Electrical & Mechanical Case:  Manufacturing.

CAE Simulation software provides tools that help manufacturers validate and optimize the design of plastic parts and injection molds by accurately predicting.

1 MANUFACTURING PROCESSES WE REVIEW IN MME2259a DESIGN FOR MANUFACTURING (DFM) 1.Machining - is the process of removing or separating pieces of material.

1 MANUFACTURING PROCESSES WE REVIEW IN MME2259a DESIGN FOR MANUFACTURING (DFM) 1.Machining - is the process of removing or separating pieces of material.

MINIATURE ENGINEERING SYSTEMS GROUP MINIATURE CENTRIFUGAL COMPRESSOR TESTING Presented by Dipjyoti Acharya.

TITLE: ENERGY ANALYSIS IN PLASTIC INJECTION MOLDING MACHINE TEAM: DYNAMITE UNIVERSITI UTARA MALAYSIA Choo Chi Sien (Leader) Chew Lim Sim Ooi Chung Pang.

OBJETIVE: Create a more accurate and flexible indicator for high precision scales.

P449. p450 Figure 15-1 p451 Figure 15-2 p453 Figure 15-2a p453.

1. P09203 – 1kg Robotic Motor Module Gen 2 Platform This project is Sponsored by the Kate Gleason Foundation.  Team Members:  Lauren Farnsworth → Team.

1. P09203 – 1kg Robotic Motor Module Gen 2 Platform This project is Sponsored by the Kate Gleason Foundation.  Team Members:  Lauren Farnsworth → Team.

04013 Micro Turbine Senior Design Micro Turbine Senior Design PDR – May 20 th, 2004 Project

M2: Team Paradigm :: Pre-Final Presentation 2-D Discrete Cosine Transform Team Paradigm (Group M2): Tommy Taylor Brandon Hsiung Changshi Xiao Bongkwan.

Manufacturing Processes for Engineering Materials, 4th ed. Kalpakjian Schmid Prentice Hall, 2003 Chapter 1 Introduction.

DFMA Paradigms as Applied to the Swingline 747 Stapler

Material Storage and Dispensing Device for the Kitchen Charles E Schaefer, Jr. School of Engineering Department of Mechanical Engineering ME 424 Senior.

1 As Class Convenes u Find your team table u Pick up your folders u Sign attendance sheets.

Manufacturing Processes Punching A metal forming process that uses a press to force a tool through the workpiece to create a hole via shearing. Used to.

Shearing, Blanking and Punching

Product Development in Off-Site Construction Design For Manufacturing By Dr Mohammed Arif– licensed under the Creative Commons Attribution – Non-Commercial.

Manufacturing Engineering Objectives:  Create product structure charts, BOM’s and routing sheets  Determine appropriate manufacturing process  Evaluate.

제1장 생산공정 개요 1.2 제품설계와 동시공학 1.3 가공, 조립, 분해, 서비스 보장설계

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN © 2006 Pearson Education, Inc.,

MSD II Week 5 Update P13265: Motorcycle Safety Lighting and Portable Electronics Charging System.

3-Point Bending Device to Measure Transmural Strains for Multilayer Soft Tissue Composite Week 1 Weekly Report Jennifer Olson Sarah Rivest Brian Schmidtberg.

Irwin/McGraw-Hill  The McGraw-Hill Companies, Inc Product Design Chapter 3.

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN © 2006 Pearson Education, Inc.,

The LC-3 – Chapter 7 COMP 2620 Dr. James Money COMP

Manufacturing Processes for Engineering Materials, 5th ed. Kalpakjian Schmid © 2008, Pearson Education ISBN No Range of Materials & Processes.

SHEET METALWORKING Bending Operations Drawing

Example 8 Manufacturing Chapter 7.4 Sharper Technology Company manufactures three types of calculators, a business calculator, a scientific calculator,

Design Process TED 105 Fall Define the Problem (ask) Clearly state the problem –Problem statement –Needs assessment –Design criteria & goals.

CAPACITY PLANNING Prof. Dr. Orhan Torkul Res. Assist. M. Raşit Cesur.

IET 330 Industrial Design Group 4 Improving Efficiency and Productivity at SealMaster Elizabeth McClain Richard Cantrell.

Reverse Engineering of a Bell-206 Tail Rotor Gearbox Jean-Philippe Roy.

Manufacturing Processes for Engineering Materials, 4th ed. Kalpakjian Schmid Prentice Hall, 2003 Chapter 1 Introduction.

AUTOMATED ROD SINGULATION SYSTEM Student: James Welch Concentration: Mechanical Class: ET-494 Spring 2015 Instructor: Dr. Cris Koutsougeras Advisors: Dr.

16 Copyright © 2004, Oracle. All rights reserved. Building ADF UIX View Components.

ISC Networks A Total Set of Supply Chain Resources in order to Compliment your objectives and Supply Chain team A Supply Chain company managed by a Supply.

Life Cycle Design Reliability FMEA DFA/DFM End-of-Life MAE 156A.

MCQ. 1. the process of converting of row material in to finished product using machine is called as __________ a. Finishing process b. Metal cutting process.

Shaping operations are generally divided into three groups based upon how the parent metal flows or deforms during the shaping process ,namely Bending.

Chapter 0 General Introduction.

Sheet Metal Process.

Fire Extinguisher Seong hong seok Kang hyo yong

Range of Materials & Processes in a Tractor

Chapter 1 Introduction.

Why do we study manufacturing?

NET SHAPE PROCESS SUBMITTED BY: TRUPTI RANJAN BISWAL

Inlet Guide Vane Control

Lucas Method Boothroyd-Dewhurst method is widely used, it is based on timing each of the handling and insertion motions. Although tables of data are available,

Growth Functions Algorithms Lecture 8

Manufacturing lesson 4.

DFMA® Design for Manufacture and Assembly from

Concept Generation: ID-3D Design’s Initial enclosure concepts are generated based on specifications, requirements and preferences from the client as well.

Manufacturing process

ME 280 Lab Final Project Begins March 26th for sections 4 and 5, and March 30th for sections 2 and 3 Due April 21st for sections 4 and 5 and April 22nd.

Dr. N. S. Harding Chemical Engineering 477 Section 3 April 5, 2018

Soft Motion Trajectory Planning for a motor

Figure Overview.

Figure Overview.

Design for Analysis Computer Integrated Manufacturing

Dr. N. S. Harding Chemical Engineering 477 Section 3 April 4, 2019

Manufacturing process 15

Data Analysis and Reporting

Presentation transcript:

DFMA Paradigms as Applied to the Warring Juicer DFMA ME-6960 Presented by Team Alpha April Instructor Dr. A.K.Balaji

Overview  Juicer Properties/Specifications.  Manufacturing Processes.  MATLAB ® Code.  Injection Molding Analysis.  Assembly Analysis.  Conclusions.  Questions.

Product Specifications/Part List

Main Components Of the Juicer

Manufacturing Processes

MATLAB CODE FOR IM Parameters 1. Separating Forces for the Injection Molding Machine 2. Injection Molding Times 3. Mold Base Cost 4. Injection Mold Costs 5. Optimum Number of Cavities 6. Directs the User to the right tables and Figures based on the Book “ Product Design For Manufacturing Assembly”, Boothroyd, Dewhurst and Knight.

MATLAB CODE FOR Sheet Metal Parameters 1. Cost Of Die Set (C ds ) 2. Final Die Cost (C d ) NOTE : Calculates For All Bending, Piercing and Blanking operations.

Base Cover Design Changes New DesignOld Design

Base Cover Analysis Old Design Die Costs : $ 64,725 New Design Die Costs : $ 61,365 Difference $ 3,360

Motor Housing Design Changes Old DesignNew Design

Motor Housing Part Analysis Old Design Die Costs : $ 86,851 New Design Die Costs : $ 89,971 Difference $ 3,120

Juicer Cover Design Changes Old DesignNew Design

Juicer Cover Part Analysis Old Design Die Costs : $ 51,656/- New Design Die Costs : $ 42,668/- Difference $ 8,988/-

Juicer Container Design Changes Old DesignNew Design

Juicer Container Part Analysis Old Design Die Costs : $ 90,625/- New Design Die Costs : $ 86,185/- Difference $ 4,440/-

Solution To The Clips Solution to the Clip

Sheet Metal Analysis Results of the Clip Cost Of Die Set (C ds ): $ Final Die Cost (C d ): $ Note: Part Eliminated.

Cost Analysis Comparison

Assembly Analysis Modular Assembly Layout Analysis for Original Design Analysis for Modified Design

DFA Analyses Results Time reduced from s to s. (39%) Part reduction from 43 to 29.( 33%) Assembly cost reduced from $1.07/unit to $0.63/unit. ( 41%) Over $190,000 saved on assembly of 500,000 units.

Conclusions Reduction in the number of parts from 43 to 29 Reduction in the die costs (IM) saved $13,660 Reduction in the die costs (SM) saved $ 2,500 Reduction in assembly costs saved 41% For a production run of 500,000 units, the overall savings are $ 207,160

Questions?