Enhanced Vapor Recovery Workshop October 1, 1999 FPerformance Standards and Performance Specifications. FIncreased stringency of pressure integrity of.

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Presentation transcript:

Enhanced Vapor Recovery Workshop October 1, 1999 FPerformance Standards and Performance Specifications. FIncreased stringency of pressure integrity of components F“Dripless” nozzles FNegative pressure in UST for Vacuum Assist systems (except innovative designs). FAdditional HAPS not to increase cancer risk by more than 1 in a million.

Performance Standards and Performance Specifications FEvidence of compliance with the standards and specifications shall be provided in the application for certification, along with the results of tests demonstrating compliance. FThe system shall demonstrate ongoing compliance with all applicable standards and specifications throughout certification testing.

Performance Standards and Performance Specifications FThe following slides are excerpts from Tables 2 through 8, and are not intended to completely represent the information contained therein. These tables will be incorporated into the Certification Procedure. Please refer to the tables for complete information. FMore than one table may apply.

Standards and Specifications Tables FTable 2 FTable 3 FTable 4 FTable 5 FTable 6 FTable 7 FTable 8 Phase I Systems All Phase II Systems Additional - Balance Systems Additional - Vacuum Assist Systems Additional - Common Collection Unit Additional - Destructive Processor Additional - Non-Destructive Processor

All Phase I Systems FPhase I Efficiency FEmission Factor FProduct Adaptor FDrop tube with Overfill Protection FVapor Adaptor  98% HC  0.17 #/1000 gals Rotatable 360 o or equiv  0.17 CFH at 2.0 ” wc Rotatable 360 o or equiv Poppeted  0.17 CFH at 2.0 ” wc

All Phase I and II Systems FUST Vent Pipe Pressure/Vacuum Relief Valves +3.0  0.5 ” H 2 O -8.0  2.0 ” H 2 O Leakrate at +2.0 ” H 2 O  0.17 CFH Leakrate at -4.0 ” H 2 O  0.21 CFH Total Additive Leakrate  0.17 CFH at 2.0 ” H 2 O

All Phase II Systems FEmission Factor FORVR Compat. FPhase I Compat. FStatic Pressure FSpillage including drips from spout FLiquid Retention HC  0.42 #/1000 gals No excess emissions As specified in TP=201.3  0.42 #/1000 gals 100ml/1000 gallons

Phase II Balance Systems FUST Pressure  0.00 ” H 2 O for Minimum of 16 hr/day  0.25 ” H 2 O Ave. of Positive Pressures Maximum of 1.5 ” H 2 O for 1 hour/day

Phase II Balance Systems FNozzle Criteria Each Nozzle Shall: Have an Insertion Interlock Be “Dripless”  1 Drop per Refueling Be Equipped with a Vapor Check Valve

Phase II Balance Systems FVapor Check Valve Leakrate FInsertion Interlock FBellows Insertion Force  CFH at 2.0 ” H 2 O No Liquid Flow Prior to Bellows Compression Pounds (force) to Retaining Device Specified During Certification Testing

Phase II Balance Systems Pressure Drop Criteria at 60 CFH FNozzle FHose FBreakaway Fdispenser FSwivel FFrom riser FFrom Nozzle to UST  0.06 inches H 2 O  0.07 inches H 2 O  0.06 inches H 2 O  0.07 inches H 2 O  0.04 inches H 2 O  0.05 inches H 2 O  0.35 inches H 2 O

All Phase II Assist Systems FUST Pressure FNozzle Criteria Each Assist Nozzle Shall: F FNozzle Vapor Check Valve Leakrate  P  Possess a Vapor Guard Be “Dripless”  1 Drop per Refueling Have a Vapor Check Valve  CFH at 2.0 ” H 2 O  CFH at –27.7 ” H 2 O

All Phase II Assist Systems FNozzle Pressure Drop Specifications  P at Specified Vacuum Level FMaximum Air to Liquid Ratio FAir to Liquid Ratio Range Established During Certification Process 1.00 (without processor) Established During Certification Process

Phase II Assist Systems with a Common Collection Device FSpecification of Minimum and Maximum Vacuum Levels FNumber of Refueling Points Per Vacuum Device Established During Certification Process Failure Mode Testing

Phase II Systems with a Destructive Processor FAdditional Processor Emission Factors FMaximum HC Rate to Processor FTypical Load on Processor CO  0.02 #/1,000 gals NO X  0.02 #/1,000 gals  2.1 lb/1,000 gallons Established during Certification

Phase II Systems with a Destructive Processor FHazardous Air Pollutants (HAPS) Emissions of Benzene  0.01 lb/1,000 gallons Emissions of 1,3 Butadiene Shall Not Increase the Maximum Cancer Risk by  1 in a Million or Exceed 0.04 lb/yr Emissions of Aldehydes Shall Not increase the Maximum Cancer Risk by  1 in a Million

Phase II Systems with a Non-Destructive Processor FAdditional Processor Emission Factors FMaximum HC Rate to Processor Benzene  0.01 lb/1,000 gallons  2.1 lb/1,000 gallons

Innovative Designs FAny system that is capable of achieving the performance standards specified in Table 3 and can show performance equivalency for any other performance standards or specifications in tables 4, 5 or 6. FThe applicant must identify which performance standards or specifications are applicable to the “innovative design”, and provide documentation as to how equivalency will be determined.

Innovative Designs: One Example Not required to maintain continuously negative UST pressure provided that the system can maintain the following pressure profile with monitoring and assurance that low pressures are not due to system leaks.   0.00 ” H 2 O for Minimum of 16 hr/day   0.25 ” H 2 O Ave. of Positive Pressures  Maximum of 1.5 ” H 2 O for 1 hour/day

Standards and Specifications FThe performance specifications for the system and each component shall be determined by the applicant for certification, and shall be verified during certification testing. FSystems and components shall meet the performance standards and specifications for at least the length of the warranty period.

Certification Testing FCertification testing of systems shall include, but is not limited to, the following: FOperational test of at least 180 days Fincluding continuous monitoring of UST pressure FEfficiency test F200 cars Femissions include pressure-related fugitives FDemonstration of ORVR Compatability FFailure Mode testing of System and ISD