ProQMS - On line SPC system DSS Systems & Software Technologies Ltd Implementation of ProQMS - On line SPC system by DSS Systems & Software Technologies Ltd (DSS)

DSS - Profile Business Areas : Quality systems consulting. Development of software products for quality management like Pro-QMS. Software services for Domestic and Export. Implementation of ERP. BPO, education and training. ISO 9001:2008 certified (by DNV) & SEI CMM level 4 compliant. Microsoft Gold partner , Oracle Gold Partner.

ProQMS – DSS’ On line SPC system Pro-QMS was developed about 10 years ago and today has evolved into a world class On-line Quality Management System for the shop floor. This system has been evolved based on Technology, Quality standards requirements, Customer requirements & our own research on the subject. Pro-QMS has been well accepted by the Industry and implemented at many organizations across India

Pro-QMS Now we look at the Block diagram to understand ProQMS.

DB Data Storage & Retrieval Real Time Quality Data Online data collection from Measurement Systems on plant-floor Dashboard Web based Multi-level Monitoring Pro-QMS Online SPC, MSA – Charts, Analytics, Reports & Alerts

Partial List of Major Customer Tata Motors, Passenger Car Unit - Pune Sundaram Clayton Ltd – Padi, Chennai Greaves Limited – Ranipet & Aurangabad Anand Group – Spicer & Gabriel Limited M&M vendors – NPPL & Super Auto Amtek Group - Gurgaon Delphi TVS - Chennai Amalgamations group - Chennai Rane Group – Chennai,Aziznagar, Medhchal,Trichy Rexroth Bosch – Bangalore Ankit Fastners, Bangalore Helvoet India Ltd – Loni, Pune Vanaz Engineers - Pune RSB Transmissions - Jamshedpur, Sanaswadi KOEL vendors- Kolhapur Ahmednagar Forgings – Chakan, Pune Forge Pro India Pvt Ltd – Bangalore Wabco TVS - Chennai Brakes India - Chennai Bilcare – Singapore & Rajgurunagar And Many more……….

Implementation DSS successfully implemented ProQMS (On line SPC system) at more than 50 major clients all over India: Few case studies are provided here:

Case Study – Tata Motors PCBU Requirement – Monitor the CTQ’s on the component shops. Solutions Provided: Started with – Implementation of Pro-QMS at Trans-Axle Machining (Hard) shop – For Part Parameters with Feedback to Operators. Extended it to Engine shop – part Parameters. Advantages – Could take timely corrective actions in the shop based on the feedback from Pro-QMS. Then implemented customized solution at Heat Treatment plant – for Monitoring Process Parameters. Extended the system to Trans Axle Assembly shop. – for Monitoring Torque & Angle. Extended Pro-QMS to Engine Assembly Shop Engine Testing shop & Trans Axle - Housing Shop Plans to implement Pro-QMS at Sanand plant also.

Tata Motors – PCBU, Pune

Tata Motors – PCBU, Pune

Case Study Greaves Cotton Light Engines Unit 2 - Ranipet Implemented Pro-QMS on 12 stations across the plant in the Engine shop. Working fine for 4-5 years now. Light Engines Unit 1 & 4 – Aurangabad Now implemented the system at these 2 units with about 10 cells together, monitoring about 80 parameters.

Case Study Greaves Cotton

Narasipur Precision Pvt. Ltd. Chakan (NPPL)

Details of NPPL implementation Provided 2 separate inspection stations for Front & Rear Housing. Special tables have been made to keep the Diatest Gauges & PC. All Diatest Gauges with digital dials have RS232 output. Data is directly collected into the PC from the gauges on the click of data collection switch. Facility for entering component Sr. number is given. Once all the predefined parameters for that part are checked & data is collected then automatically it will increment the component Sr. no. Advantages of ProQMS SPC analysis for the collected data can be seen instantaneously. Display of Trends, Cp/Cpk value, Control Charts helps the concerned persons to take timely corrective action. Separate monitoring station is provided for detailed Offline analysis of the current data & historical data for Process improvement projects. Data can be used for internal/external presentations, Audits, Customer reports. As data is available with Component Sr. no, it helps for traceability.

NPPL - FRONT HOUSING 6 Parameters checked with Diatest Gauges with digital dials & connected to PC. Screen showing ProQMS software dashboard.

Screen showing online SPC charts for monitoring a parameter NPPL - FRONT HOUSING Screen showing online SPC charts for monitoring a parameter

NPPL – REAR HOUSING 12 Parameters checked with Diatest Gauges with digital dials & connected to PC. Screen showing ProQMS software dashboard.

Screen showing online SPC charts for monitoring a parameter NPPL – REAR HOUSING Screen showing online SPC charts for monitoring a parameter

Super Auto India Ltd, Chakan

Details of implementation at Super Auto Implemented ProQMS in new machine shop for following M&M parts Oil Sump Operation - Reaming Parameters – ID 12 & ID 28.25 Front Cover Operation – Reaming Parameter – ID 8.0 Operation – Boring Parameters – ID 58.5 & ID 73 Clutch Housing Reaming Setup 1 Parameters – ID 14, ID 18 Reaming Setup 2 Parameters – ID 14.03, ID 52

Details of ProQMS at Super Auto Diatest Gauges kept near to the manufacturing machines for Inspection. Data is collected through cables into a central PC as soon as data switch is pressed by operator after checking the particular parameter. As soon as data is received by the PC, Feedback system sends signal back to the operator & a yellow lamp glows (Acknowledge) in the feedback box provided at the station. After 3/5 (based on the subgroup size) readings, Green/Red lamp glows in the feedback box, indicating current process status. Also the current Cp/Cpk value is updated in the feedback box for each parameter respectively. Charts & other details are available on the PC.

SUPER AUTO – CLUTCH HOUSING Inspection station with 3 parameters monitored at Clutch Housing work station.

SUPER AUTO – CLUTCH HOUSING

SUPER AUTO – CLUTCH HOUSING 3 Feedback boxes indicating process feedback with Cp/Cpk

SUPER AUTO – CLUTCH HOUSING Data Collection Switches for each parameter.

SUPER AUTO – CLUTCH HOUSING Central PC – monitoring parameters through Dashboard

Advantages of ProQMS Display of Trends, Cp/Cpk value, Control Charts helps the concerned persons to monitor the process & take timely corrective actions. Data is always available for internal/external presentations, Audits, Customer reports. Analysis of the current data & historical data for Process Improvement projects.

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