Ti and its Alloys & their Heat Treatments Presented by Professor Ali H. ATAIWI 1.

Slides:



Advertisements
Similar presentations
Changing the Properties of Steels
Advertisements

Heat Treatment of Steel
Presented by Professor Ali Hussein ATAIWI
Metallurgy of Welding.
Heat treatment 1. Introduction
Heat Treatment of metals
Heat Treatment ISAT 430. Module 6 Spring 2001Dr. Ken Lewis ISAT Heat Treatment Three reasons for heat treatment To soften before shaping To relieve.
Strengthening Mechanisms Metallurgy for the Non-Metallurgist.
Welding Metallurgy 2. Lesson Objectives When you finish this lesson you will understand: The various region of the weld where liquid does not form Mechanisms.
Manufacturing Processes
CHE 333 Class 14 Plastic Deformation of Metals and Recrystallization.
Fundamentals of Metal Forming Chapter 18
Metal Forming.
Welding Metallurgy 2.
Metal Forming. Overview Process Classification –Bulk Deformation Process –Sheet Metalworking Material Behaviour in Metal Forming –Flow Stress –Average.
MSE 440/540: Processing of Metallic Materials
FUNDAMENTALS OF METAL FORMING
Fundamentals of Metal Forming Chapter 18
LECTURER6 Factors Affecting Mechanical Properties
Heat Treatment of Metals
Heat Treatment of Metals
Bachelor of Technology Mechanical
Thermal Processing of Metal Alloys
Annealing Processes All the structural changes obtained by hardening and tempering may be eliminated by annealing. to relieve stresses to increase softness,
Metal Alloys: Their Structure & Strengthening by Heat Treatment
Heat Treatment.
Solidification and Heat Treatment
INTRODUCTION The ultimate goal of a manufacturing engineer is to produce steel/metal components with required geometrical shape and structurally optimized.
UNIT III BULK DEFORMATION PROCESSES FUNDAMENTALS OF METAL FORMING There are four basic production processes for producing desired shape of a product. These.
- heating on at required temperature - dwell at temperature - cooling
Chapter 15: Fundamentals of Metal Forming
Properties of Metals The Basics. Brittleness A property of a metal that does not allow movement of material or distortion before it will break.
Annealing, Normalizing, and Quenching of Metals
FUNDAMENTALS OF METAL FORMING
Introduction to Materials Science, Chapter 7, Dislocations and strengthening mechanisms University of Virginia, Dept. of Materials Science and Engineering.
B. Titanium-based Alloys Titanium is hcp at room temperature – and transform to the bcc structure on heating to 883 o C. Alloying elements are added to.
Welding Inspection and Metallurgy
© 2011 Cengage Learning Engineering. All Rights Reserved Chapter 8: Strain Hardening and Annealing Chapter 8: Strain Hardening and Annealing.
FUNDAMENTALS OF METAL FORMING
Fe-Carbon Diagram, TTT Diagram & Heat Treatment Processes
Principle of the process Design For Manufacturing (DFM)
Extraction of iron and steel Final Form  Molten steel to final form  Molten steel to Ingots to desired shape.
Annealing , normalizing , quenching , martensitic transformation .
C.K.PITHAWALA COLLEGE OF ENGG. & TECHNOLGY Presented By :- Group No :- 6 1 DereViral M Rajwadwala Faizal Mavdiya Yash
Industrial Engineering Department
1 HEAT TREATMENT Prepared by: ENROLLMENT NO :
FERROUS AND NON FERROUS ALLOYS
HEAT TREATMENT -I.
Titanium 6AL-4V in Aircraft
Heat Treatment of Steel
Thermal Processing of Metal Alloys
Yield strength: the elongation of a mat'l
Plastic Deformation of Polycrystalline Metals
FERROUS AND NON FERROUS ALLOYS
Smt. S. R. Patel engineering college ,Dabhi.
HEAT TREATMENT PROCESS
Casting of Steel Rolling is a metal forming process in which metal  stock is passed through one or more pairs of rolls to reduce the thickness and to make.
By: Engr. Hassaan Bin Younis
PLASTIC FORMING PROCRSSES
FUNDAMENTALS OF METAL FORMING
ME ENGINEERING MATERIALS AND METALLURGY
Heat Treatment of Metals
Principle of the process Design For Manufacturing (DFM)
Strain Hardening & Annealing
Heat Treatment of Steels
HEAT TREATMENT OF NON-FERROUS METALS AND ALLOYS BY JITENDRA.
Heat Treatment of Metals
Heat Treatment of Steels
Prepared By: Mr. Prashant S. Kshirsagar (Sr.Manager-QA dept.)
Presentation transcript:

Ti and its Alloys & their Heat Treatments Presented by Professor Ali H. ATAIWI 1

Ti and its Alloys 2

3

4

Classification of Ti Alloys 5

6

7

8

9

10

11

12

Heat Treating of Titanium and Titanium Alloys Ti and Ti alloys are heat treated for the following purposes: ● To reduce residual stresses developed during fabrication (stress relieving ) ● To produce an optimum combination of ductility, machinability, and dimensional and structural stability (annealing) ● To increase strength (solution treating and aging ) ● To optimize special properties, such as fracture toughness, fatigue strength, and high creep strength. 13

*Various types of annealing treatments (single, duplex, beta, and recrystallization annealing, for example) and solution-treating- and-aging treatments are imposed to achieve selected property combinations. *Stress relieving and annealing may be employed to prevent preferential chemical attack in some corrosive environments, to prevent distortion (a stabilization treatment), and to condition the metal for subsequent forming and fabricating operations. 14

Stress Relieving Titanium and titanium alloys may be stress relieved without adversely affecting strength or ductility, depending on the alloy and specific heat treatment. *A stress relief of mill- or beta annealed Ti-6Al-4 V would not affect the properties, whereas a full stress relief solution treated and aged Ti-6Al-4V would result in a strength reduction. *On the other hand, beta alloys, such as Ti-10V-2Fe-3Al can be stress relieved at lower temperatures, and the aging temperature may be sufficient to also impart a stress relief 15

* Stress-relieving treatments decrease the undesirable residual stresses that result from no uniform hot forging deformation from cold forming and straightening, forging, welding, and asymmetric cooling following heat treatment (more severe with faster cooling rates). * Removal of such stresses helps maintain shape stability and eliminate unfavorable conditions, such as the loss of compressive yield strength commonly known as the Bauschinger effect ( The phenomenon by which plastic deformation increases yield strength in the direction of plastic flow and decreases it in other directions). * Table 18 presents combinations of time and mperature that are used for stress relieving titanium and titanium alloys., 16

17

Annealing *The annealing of titanium and titanium alloys serves primarily to increase: - fracture toughness. - ductility at room temperature. -dimensional and thermal stability. - and creep resistance. * Many titanium alloys are placed in service in the annealed state. * Common annealing treatments include: - mill annealing. - duplex annealing. - recrystallization annealing. - and beta annealing. 18

* Recommended annealing treatments for several alloys arc given in Table 19. * Either air or furnace cooling may be used, but the two methods may result in different levels of tensile properties. * If distortion is a problem, the cooling rate should be uniform down to 315°C (600 o F). It may be difficult to prevent distortion of close-tolerance thin sections during annealing. 19

20

A* Mill annealing is a general-purpose treatment given to all mill products. It is not a full anneal and may leave traces of cold or warm working in the microstructures of heavily worked products, particularly sheet. * Duplex annealing alters the shapes, sizes, and distributions of phases to those required for improved creep resistance or fracture toughness. * Recrystallization annealing and beta annealing are used to improve fracture toughness. * In recrystallization annealing, the alloy is heated into the upper end of the alpha-beta, held for a time, and then cooled very slowly. 21

22

23 * Like recrystallization annealing, beta annealing improves fracture toughness. Beta annealing is done at temperatures above the beta transus of the alloy being annealed. To prevent excessive grain growth, the temperature for beta annealing should be only slightly higher than the beta transus. * Annealing times are dependent on section thickness and should be sufficient for complete transformation. Time at temperature after transformation should be held to a minimum to control beta grain growth. * Larger sections should be fan cooled or water quenched to prevent the formation of alpha phase at the beta grain boundaries

Solution Treating and Aging * Time/temperature combinations for solution treating are given in Table 20. * A load may be charged directly into a furnace operating at the solution-treating temperature. Although preheating is not essential, it may be used to minimize distortion of complex parts Quenching * The rate of cooling from the solution-treating temperature has an important effect on strength. If the rate is too low, appreciable diffusion may occur during cooling, and decomposition of the altered beta phase during aging may not provide effective strengthening.. 24

25

Aging * The final step in heat treating titanium alloys to high strength consists of reheating to an aging temperature between 425 and 650 o C(800 and 1200 o F). * Aging causes decomposition of the supersaturated beta phase retained on quenching. * A summary of aging times and temperatures is presented in Table 20. The time/temperature combination selected depends on required strength. 26

27