Landfill Gas to Liquid Fuels Ryan Kent Kirk Jaunich Tyler Stewart Zachary Kerbo University of South Florida Chemical & Biomedical Engineering Department.

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Presentation transcript:

Landfill Gas to Liquid Fuels Ryan Kent Kirk Jaunich Tyler Stewart Zachary Kerbo University of South Florida Chemical & Biomedical Engineering Department

Key Understandings  Letting nature start the process  Feedstock production from bacteria  What you put into a landfill is what you get out of a landfill.  Every Landfill is different  Lower Greenhouse gas production  Offset fossil fuel use  Stop removal of currently sequestered carbon  Converting waste gas into fuel  Storable  High energy density  Domestic fuel source  Carbon offset by use of biomass derived fuels  Closed Loop Business Model  Our customers are landfill operators  High cost involved in fueling their equipment  Satisfying federal emissions regulations  Dealing with their waste gas Develop a competitive process for the conversion of Landfill Gas (LFG) into liquid hydrocarbon fuels. Objective

Motivation and Process Hypothesis: Conversion of waste Landfill Gases into liquid hydrocarbons is a more feasible system than other proposed technologies.  Goals  Down scaling of Fischer Tropsch Synthesis Reactor (FTSR)  Removing contaminants from LFG  Siloxanes, Sulfides, Halides, etc.  Modeling a competitive large scale process  Lab scale: 0.1 ft3/min (Kinetic data and reactor modeling)  Industrial Scale: (Using literature and industry data)  Process 2500 ft3/min Flaring Waste to Electricity Compressed Natural Gas Liquid Hydrocarbon Fuels Pretreatment Iron Solid Scavenger Activated Carbon/Silica Bed Tri-Reforming Convert LFG to Syngas CO2 Reforming Steam Reforming POx of Methane Fischer Tropsch Convert Syngas to Long chain hydrocarbons Separations High Quality Diesel Low quality gasoline sold for upgrading Unused portions to combustion

The Product Diesel Properties Flash Point (C)56.4 Freezing Point (C)-36.2 Cetane Index71.35 Sale Price ($/gallon) Diesel 4.00 Gasoline 1.50

Conclusions  Flaring  No use for larger installations which could use LFG as a resource  Electricity  Remains a formidable option due to widespread utilization  LFG to CNG  Shows promise for modular installment but incurs a high operating cost for the product delivered.  LFG to Liquids has the highest rate of return  However the technology also incurs a higher risk  Return will increase as diesel prices rise and natural gas price falls FlaringElectricityCNGLiquid Fuel FCI (MM $) Operating Cost (MM $/yr) Revenue (MM$/yr) NPW (MM $) DCFRR Parameter Total Capital Investment$ 12.3 Million Revenue per year$ 9.2 Million Operating Cost per year$ 5.2 Million Plant Life15 years Operating Days/Year350 Depreciation MethodMACRS (9 years) Net Present Worth (NPW) i=15%$ 5.9 Million Discounted Rate of Return26 % Discounted Payback Time6.25 years