Abrasive Blast Systems LLC Blast Room Overview February 22, 2004 Abrasive Blast Systems LLC
Who Is ABS Blast? The Premiere Manufacturer of Blast Room Equipment Provider of “Right Sized” Blast Room Solutions Customer Satisfaction is Our Focus Our Management Team has over 50 Years of designing, manufacturing and installing Blast Room Equipment worldwide Our Economical and Environment Friendly Solutions Include: Custom Designed Blast Room Facilities for Aircraft Rail Cars Ships Barges Military Vehicles Trailers Containers Dumpsters Fashion Clothing Upgrade and Retrofit Existing Blast Room Facilities Portable Blasting Equipment “The job isn’t finished until our customer is 100% satisfied!”
ABS Blast Provides Turn-Key Abrasive Blast System Design Blast Room Abrasive Reclaim System Material Handling Dust Collector
Blast Room Design Our approach matches your production needs with a cost efficient design Production NeedDesign Parameter Dimensions of Blast Room Size of Largest Work Piece Material Handling Wt of Heaviest Work Piece Abrasive Selection Required Finish Room Configuration Production Workflow Reclaim Capacity Production Volume
Blast Room Design CFM = width x height x Ventilation Rate The bigger the room the more the dust collector will cost Blast room dimensions dictate system air handling capacity requirements
Blast Room Design Optimal Room size accommodates largest work piece plus work space for workers Optimal Room Size
Blast Room Design ABS abrasive reclaim system Reclaim Floor Abrasive Transport Separator Storage Hopper
ABS Quality – Built to Blast 3/8”helical steel flighting on 2/3 pitch return screws 10 gauge steel metering shed plates on all partial reclaim systems
ABS Quality – Built to Blast High Selectivity airwash+rotary drum abrasive separator/classifier Heavy duty abrasive elevator assembly Free Standing abrasive storage hopper w/ caged ladder
ABS Quality – Built to Blast T-8 electronic ballast light fixtures improves visibility during blasting LED exit lights w/battery back-up emergency lights illuminate blast room during power failure A Well Lit Blast Room Improves Work Efficiency and Quality
Room Configuration Overview Partial Reclaim Floor Single Screw H-shaped U-shaped Full Reclaim Floor Production work flow considerations drive room configuration
Room Configuration Single Cross Screw Drive In & Out Room Single Cross Screw Reclaim Floor
Room Configuration H Shaped Drive Thru Room H-Shaped Reclaim Floor
Room Configuration U Shaped Drive In&Out Room U-Shaped Reclaim Floor
Room Configuration Full Reclaim Rail Car Drive Thru Room Full Reclaim Floor
Material Handling Options Overview In Out With Partial Brush Seal Flow Thru With Split Brush Seal Flow Thru With A Frame Support
Monorail Option 1 In Out Monorail Over Room Partial Split Roof Brush Seal
Monorail Option 2 Flow Thru Monorail Over Room Split Roof Brush Seal
Overhead Bridge Crane Flow Thru Bridge Crane Over Room Full Roof Brush Seal and A-Frame Supported Roof
Ventilation Option 1 Side Mounted External Plenums Side Mounted Exhaust Plenums
Ventilation Option 2 Door Mounted External Inlet Plenums Central Mounted Exhaust Plenum
Ventilation Option 3 Front Mounted External Inlet Plenums Rear Mounted External Exhaust Plenums
Ventilation Option 4 Side Mounted Internal Inlet Plenums Side Mounted Internal Exhaust Plenums
ABS Blast Installs Custom Blast Equipment That Meet Your Needs Turn Key Custom Design Retrofit Existing Blast, Reclaim and Dust Collector Equipment Configuration and Installation Service Portable Equipment ABS Blast Rooms are –Economic –Safe –Environment Friendly –Reliable –Built to Blast
ABS Custom Installation Turnkey Blast Room Installation
ABS Custom Installation Full Reclaim Floor Installation
ABS Custom Installation ABS Cartridge Type Dust Collector
ABS Custom Installation ABS Cartridge Type Dust Collector
ABS Custom Installation Separator With Two Pot Hopper
ABS Custom Installation Drive Through Full Reclaim Floor
ABS Custom Installation Flow Thru Room Full Reclaim Floor
ABS Standard Reclaimable Modules RAM – 18 (storage hopper capacity = 18 cu ft) RAM – 36 (storage hopper capacity = 36 cu ft) RAM – 50 (storage hopper capacity = 50 cu ft) RAM -18
Recyclable Abrasive ROI Calculator Current Blast Abrasive Price:$ Per Monthly Abrasive Usage / month Disposal Cost $ Per Compare Recyclable Abrasive $/lb = Recycle Factor Economic Impact Monthly Savings Abrasive Disposal Total Estimated Equipment Cost Cost of Money (APR) Estimated Time to Break Even on Equipment Investment ROI Payback Calculation Calculate Monthly Savings of Recycling Abrasives Abrasive Cost Disposal Cost Calculate ROI For Abrasive Recycling Equipment Begin By Pressing The Reset Button % months Click Here to Create ROI Document