Rotary swaging: process

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Presentation transcript:

Rotary swaging: process Incremental forming Radial oscillation of dies Relative rotational movement between dies and workpiece

Rotary swaging: material flow The rotary swaging process generates a homogenous material flow. The complete section of the workpiece is formed with similar strain. High forming ratios are possible, brittle materials can be formed.

Rotary swaging: FEM-simulation material flow

Rotary swaging: FEM-simulation tooling stress

Rotary swaging: operation principle swaging head

Rotary swaging: operation principle swaging head

Rotary swaging: number of dies

Rotary swaging: infeed swaging

Rotary swaging: infeed swaging

Rotary swaging: plunge swaging

Rotary swaging: plunge swaging

Rotary swaging: swaging of non circular cross-sections

Rotary swaging: swaging over a mandrel

Rotary swaging: swaging over a mandrel

Rotary swaging: swaging over a mandrel

Rotary swaging: upsetting wall thickness

Rotary swaging: local heating

Rotary swaging: upsetting

Rotary swaging Highlights: dimensional application range: 0.2mm – 140mm outside diameter very high forming ratios due to positive state of stresses high flexibility / multiple design opportunities low tooling costs / high life time of tooling achieving high tolerances especially on the inside of tubular parts possibility of producing very long parts as the forming force is applied radially cold formed part / possibility of taking advantage of hardness increase homogenous internal stress distribution / little deformation during heat treatment

Rotary swaging: machine design features Counter Support Heating Unit Rotary Swaging Unit Infeed Unit Numerical Control Unit

Rotary swaging: machine design features

Rotary swaging: machine design features

Rotary swaging: examples of applications

You are kindly invited to visit our company or our website: Rotary swaging Thank you for your attention. We look forward to getting an opportunity of providing a metal forming solution to you. You are kindly invited to visit our company or our website: www.hmp.com