Automation and Drives

What is PROFINET? PROFINET PROFINET - the concept for the entire plant Process Real-time communikation Safety Distributed field devices IT-Standards & Security PROFINET Network- Installation Motion Control Distri- buted Automation PROFINET - the concept for the entire plant

PROFINET IO PROFINET Cyclic data exchange between PROFINET IO-Controller and IO-Devices SIMATIC STEP7 Industrial Ethernet S7 317-2 PN/DP inclusive PROFINET IO S7 41x + CP 443-1 Adv PROFIBUS DP ET200S PN

PROFINET CBA Cyclic and acyclic data exchange between CPUs SIMATIC iMap Industrial Ethernet S7 317-2 PN/DP S7 41x + CP 443-1 Adv. ET200S PN

Automation and Drives

The vision: Plug&Work in the production line Plug&Work by: Pre-tested encapsulated machines Plant Coordinator ON BOOL BOOL STARTING START BOOL BOOL READY STOP BOOL UI1 Lifestate BOOL RUNNING BOLD HELD PROFINET CBA Automatic configuration of the network Communication through „standard CBA Interfaces“ Maschine 1 ON STARTING START READY STOP Lifestate RUNNING HELD Maschine 2 ON STARTING START READY STOP Lifestate RUNNING HELD Maschine 3 ON STARTING START READY STOP Lifestate RUNNING HELD Maschine 4 ON STARTING START READY STOP Lifestate RUNNING HELD

CBA is based on forming technological modules Combination of: User program PLCs and intelligent field devices Mechanical components Technological Module ... for implementing technological modules

Technological modules are represented by software components A software component is a reusable function with clearly defined interfaces… Technological Module Technologicale Module ExtemStop BOOL BOOL StartNext ExtemStart BOOL BOOL Running Cnt_In I4 UI1 Lifestate BOOL Status I4 Cnt_Out Encapsulation of device functionality in a software component

Example: Technological module “Robot” Mechanic Elements Electric Elements User-Software Technological Module Intelligent field device e.g. ET 200S-CPU e.g. Robots Function Technological Module Start State_1 Stop State_2 Up Ready Running Roboter Down Modularisierung bestehen aus Mechanik, Elektrik und SW-Funktionalität Autark funktionierende Einheiten vorgetestet und fertig für den Einsatz in der Anlage

Example: Technological module “Machine” ON BOOL BOOL STARTING START BOOL BOOL READY STOP BOOL UI1 Lifestate BOOL RUNNING BOLD HELD Mechanic PLC Function

Until now: Programming of communication Detailed know how necessary about principles and mechanism of the communication functions Different communication calls for different bus systems The communication relationship between the modules must already be known when programming Graphical Engineering

Component Based Automation with iMap: Connecting instead of programming Machine 1 START BOOL BOOL STARTING Machine 3 STOP BOOL BOOL READY Cnt_IN BOOL BOOL RUNNING START BOOL BOOL STARTING I4 Cnt_OUT STOP BOOL BOOL READY Graphical Engineering Cnt_IN BOOL BOOL RUNNING UI1 Lifestate I4 Cnt_OUT UI1 Lifestate Machine 2 Graphical configuration of communication No detailed knowledge of communication necessary START BOOL BOOL STARTING STOP BOOL BOOL READY Cnt_IN BOOL BOOL RUNNING I4 Cnt_OUT UI1 Lifestate

Combination of the decentralized and the central solution under one concept * Only Components on Ethernet can be singleton SIMATIC iMap Industrial Ethernet Ethernet/ PROFIBUS Link (Proxy) PROFIBUS DP S7 41x + CP 443-1 Adv. Graphical Engineering C PROFIBUS DP Intelligent ET 200S A_1 Intelligent ET 200X B_1 Intelligent ET 200S A_2 “Re-usable” modules Plant specific machine „Singleton“

Engineering concept for reusable modules SIMATIC iMap Industrial Ethernet Ethernet/ PROFIBUS Link (Proxy) Graphical Engineering PROFIBUS DP Intelligent ET 200S A_1 Intelligent ET 200X B_1 Intelligent ET 200S A_2 “Re-usable” modules

STEP7-Project Component A STEP7-Project Component B  Creating the component SIMATIC iMap  Import  Use the component and connect them A_1 A STEP7-Project Component A A A_2 B STEP7-Project Component B B  reedit B_1 Graphical Engineering  Generate SIMATIC STEP7 Station A_1 Shadow- Project Station A_2 Station B_1  Download /Test PROFINET Device

Engineering concept for plant specific machines SIMATIC iMap Industrial Ethernet PROFIBUS DP S7 41x + CP 443-1 Adv. Graphical Engineering C Plant specific machine „Singleton“

 Use the component and connect them SIMATIC iMap  Use the component and connect them A_1 A A_2  Import C  Create the component Graphical Engineering  Download of the connections only SIMATIC STEP7 SIMATIC STEP7  Download /Test Singleton- Project Station A_1 no generating of a shadow project within the component safety is possible Station C Shadow- Project Station A_2  reedit PROFINET Device

SIMATIC iMap V3.0 SIMATIC iMap V3.0 SIMATIC iMap V3.0

iMap V.3.0 – Multifunction component „n functions within an module“ = F2 PLC F3 SW-function CBA component V2.0: One PLC is represented by one SW-function F4 PLC SIMATIC iMap V3.0 F5 n- SW-functions CBA component V3.0: One PLC is represented by several SW-function Cost optimized by implementing several technological modules in one hardware

Support of several PROFIBUS master systems and local PROFINET IO-Devices SIMATIC iMap HMI Consistent OPC symbol file for the hole plant Industrial Ethernet CPU with several DP master systems S7 319-3 PN/DP (Proxy) S7 31x-y PN/DP including PROFINET IO iSlaves including master interface SIMATIC iMap V3.0 PROFIBUS DP Intelligent ET 200X Intelligent ET 200S CPU with CBA and PROFINET IO PROFIBUS DP PROFIBUS DP

Products for Component Based Automation SIMATIC iMap HMI + OPC Server Industrial Ethernet WinAC PN with Proxy-function S7 300 PN/DP Ethernet/ PROFIBUS Link (Proxy) S7 400 with CP443-1 Adv Configuration Configuration PROFIBUS DP PROFIBUS DP DP Slaves iSlave I/O devices, HMI, Safety und Processdiagnosis within a Komponenten DP normslaves over Proxy iSlave inclusive DP Master interface

The future is now! Dieser Chart sollte am Ende einer jeden Präsentation stehen.