41st Gas-Lift Workshop Houston, Texas, USA June 3 - 7, 2019

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Presentation transcript:

41st Gas-Lift Workshop Houston, Texas, USA June 3 - 7, 2019 Single Point High Pressure Gas Lift Replaces ESP in Permian Basin Pilot Test Branden Pronk, Sr. Production Engineer, SM Energy 2019 Gas-Lift Workshop June 3 - 7, 2019

Contents Introduction The Problem with ESPs Conventional GL vs. SPHPGL Pilot Test Details ESP Performance vs. SPHPGL Conclusions 2019 Gas-Lift Workshop June 3 - 7, 2019

Introduction Background SPE 195180, Single Point High Pressure Gas Lift Replaces ESP in Permian Basin Pilot Test Adoption of new technology by the oil industry is often a challenge Single Point Gas Lift is old news offshore Injection pressure above the customary ~1,200 psi not common 2019 Gas-Lift Workshop June 3 - 7, 2019

The Problem with ESPs Unconventional Well Characteristics Sand and solids production Wellbore Deviation Increasing GOR Poor electrical infrastructure High initial production rates Steep production declines 2019 Gas-Lift Workshop June 3 - 7, 2019

The Problem with ESPs FIX THIS! 2019 Gas-Lift Workshop June 3 - 7, 2019

Conventional GL vs. SPHPGL To maximizing gas lift production: Minimizing the forces working against you Maximizing the forces working for you 2019 Gas-Lift Workshop June 3 - 7, 2019

Conventional GL vs. SPHPGL Flowline Pressure Conventional Gas Lift Low max injection pressure (~1,200 psi) Tbg friction creates Back pressure on reservoir Unloading Valve at depth For max compressor injection Pressure Hydraulic Head Pressure on Reservoir BHP higher than Max injection Pressure PIP 2019 Gas-Lift Workshop June 3 - 7, 2019

Conventional GL vs. SPHPGL High Injection Pressure (4,000 psi max) Single Point High Pressure Gas Lift (SPHPGL) Flowline Pressure Use compressor HP to overcome tbg friction Low annular friction pressure for Reservoir pressure to overcome BHP lower than Max injection Pressure Lift from bottom Day 1 PIP 2019 Gas-Lift Workshop June 3 - 7, 2019

Conventional GL vs. SPHPGL Flow Area Calculations 2.88X flow area! 2019 Gas-Lift Workshop June 3 - 7, 2019

Pilot Test Details 8 wells in the same formation on adjoining pads 7 wells on ESP 1 Well on SPHPGL Well Completion Information 5-1/2”, 20#, P-110 csg 8,150’ TVD 10,000 ft treated lateral length Wells NOT FLOWING (normally pressured ~0.433 psi/ft) 2019 Gas-Lift Workshop June 3 - 7, 2019

Pilot Test Details Downhole Wellbore Diagram With Equipment Detail 5-1/2” 20# casing 2-3/8” 4.6# L80 Tubing Perforated sub @ 65 deg incl NO PACKER 2019 Gas-Lift Workshop June 3 - 7, 2019

Pilot Test Details Wellhead Configuration Gas injection down tubing, production up casing Tubing Head upgraded to accommodate 3-1/16” casing valves from the usual 1-13/16” to increase flow area and reduce pressure loss. Flow cross with ability to easily swap between annular and tubing flow Wellhead safety valve relocated downstream of the first casing outlet valve 2019 Gas-Lift Workshop June 3 - 7, 2019

Pilot Test Details: Wellhead 2019 Gas-Lift Workshop June 3 - 7, 2019

Pilot Test Details: Wellhead Annular Flow 2019 Gas-Lift Workshop June 3 - 7, 2019

Pilot Test Details: Wellhead Tubing Flow 2019 Gas-Lift Workshop June 3 - 7, 2019

Pilot Test Details: Process Flow Diagram Facility Pad Well Pad 8 2 6 1 7 5 4 3 2019 Gas-Lift Workshop June 3 - 7, 2019

Pilot Test Details Booster Compressors 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Pilot 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Pilot 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Pilot 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Pilot 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Pilot 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Pilot 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Pilot 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Pilot 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Pilot 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Pilot 2-7/8” Conventional Gas Lift 1MMSCFD Injection @ 100 psi flowline 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Pilot Pilot Test Learning FLOWLINE PRESSURE MATTERS! Improvements Modeled flowlines in PIPESIM Target 250 psi or less flowline pressure on IP Any flowlines over 1,500’ long built with twined 4” flowlines. 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Improvement 5,600 BFPD 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Improvement 6,100 BFPD 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Improvement 6,500 BFPD 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Improvement 7,200 BFPD 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL: Improvement 8,050 BFPD 2019 Gas-Lift Workshop June 3 - 7, 2019

ESP Performance vs. SPHPGL Next Steps Install 2-7/8” Annular flow from ~5,000+ BFPD down to ~1,000 BFP At ~1,000 BFPD, reverse flow to produce up tubing Below 500 BFPD, drop plunger and GAPL/PAGL GAPL/PAGL down to abandonment (below 50 BFPD) No well interventions or workovers needed 2019 Gas-Lift Workshop June 3 - 7, 2019

Conclusions Conclusions SPHPGL can match or exceed ESP production. SPHPGL performance is impacted by flowline pressure more than are ESPs. Flowline pressure needs to be minimized for maximum SPHPGL performance. SPHPGL setup can take production from 5,000+ BFP down to under 50 BFPD with no workovers. 2019 Gas-Lift Workshop June 3 - 7, 2019

Conclusions QUESTIONS? 2019 Gas-Lift Workshop June 3 - 7, 2019

Copyright Rights to this presentation are owned by the company(ies) and/or author(s) listed on the title page. By submitting this presentation to the Gas-Lift Workshop, they grant to the Workshop, the Artificial Lift Research and Development Council (ALRDC), and the American Society of Mechanical Engineers (ASME), rights to: Display the presentation at the Workshop. Place it on the www.alrdc.com web site, with access to the site to be as directed by the Workshop Steering Committee. Place it on a CD for distribution and/or sale as directed by the Workshop Steering Committee. Other uses of this presentation are prohibited without the expressed written permission of the company(ies) and/or author(s) who own it and the Workshop Steering Committee. 2019 Gas-Lift Workshop June 3 - 7, 2019

Disclaimer The following disclaimer shall be included as the last page of a Technical Presentation or Continuing Education Course. A similar disclaimer is included on the front page of the Gas-Lift Workshop Web Site. The Artificial Lift Research and Development Council and its officers and trustees, and the Gas-Lift Workshop Steering Committee members, and their supporting organizations and companies (here-in-after referred to as the Sponsoring Organizations), and the author(s) of this Technical Presentation or Continuing Education Training Course and their company(ies), provide this presentation and/or training material at the Gas-Lift Workshop "as is" without any warranty of any kind, express or implied, as to the accuracy of the information or the products or services referred to by any presenter (in so far as such warranties may be excluded under any relevant law) and these members and their companies will not be liable for unlawful actions and any losses or damage that may result from use of any presentation as a consequence of any inaccuracies in, or any omission from, the information which therein may be contained. The views, opinions, and conclusions expressed in these presentations and/or training materials are those of the author and not necessarily those of the Sponsoring Organizations. The author is solely responsible for the content of the materials. The Sponsoring Organizations cannot and do not warrant the accuracy of these documents beyond the source documents, although we do make every attempt to work from authoritative sources. The Sponsoring Organizations provide these presentations and/or training materials as a service. The Sponsoring Organizations make no representations or warranties, express or implied, with respect to the presentations and/or training materials, or any part thereof, including any warrantees of title, non-infringement of copyright or patent rights of others, merchantability, or fitness or suitability for any purpose. 2019 Gas-Lift Workshop June 3 - 7, 2019