Matt Billingham Well Intervention Segment Technology Manager

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Presentation transcript:

Matt Billingham Well Intervention Segment Technology Manager 4/1/2017 Digital Trigger: Safe, On-Demand, Efficient and Recordable Perforating on Slickline 2012 International Perforating Symposium - Europe Matt Billingham Well Intervention Segment Technology Manager

Slickline Services The benefits of Slickline conveyance 4/1/2017 Slickline Services The benefits of Slickline conveyance minimal footprint, logistical simplicity operational efficiency simplified well control and wire management environmental friendliness cost effectiveness Inherent limitations limited visibility and clarity of toolstring actions and status limited depth precision limited capability over dependence on slickline operator’s experience level

Telemetry Enabled Slickline Standard core Sandvik 0.108” and 0.125” 5R60 Stainless Steel Temperature range -40 C to 150 C (-40 F to 302 F) Pressure range 0 - 10,000 psi Breaking strength 1870 lbs (108) and 2500 lbs (125) Insulation Specification Proprietary polymer compound Non reactive, H2S resistant Sour Service Cable Sanicro H2S cable available Telemetry NOT power

Digital Slickline Services — the Platform 4/1/2017 Digital Slickline Services — the Platform DIGITAL SLICKLINE SURFACE EQUIPMENT Standard winch / drum / pulleys / stuffing box Surface Transceiver and PC DIGITAL SLICKLINE CABLE Sandvik 5R60 stainless steel alloy 0.108” (0.138” OD after coating) 0.125” (0.153” OD after coating) DIGITAL SLICKLINE CORE TOOLS Cable head Basic Measurement Cartridge shock / tension / deviation / movement Depth Correlation Cartridge (GR/CCL)

Act Set Seal Perf PL OPTIONAL ACCESSORIES OPTIONAL TOOLS X'over To 5/8” SR Wired Jar Dset1 Dset2 Dset3 GeoLock Act Set Seal Mechanical Slickline Tools Centralizer Flex Joint Extended Battery Digital Pressure Gauge Interactive Jar Controlled Release device Sinker Bar Surface Controlled Trigger Perforating Guns Pipe Recovery Devices Fluid Sampler Perf Nuclear Density In-Line Spinner Fullbore Mechanical Spinner PL Gradio- manometer Quartz Temperature Capacitance OPTIONAL ACCESSORIES OPTIONAL TOOLS 4/1/2017

Historical Slickline Perforating Timer Temperature Pressure Detonation No real time correlation Often requiring a parameter run Limited application

Explosive Device Operations - Requirements 4/1/2017 Explosive Device Operations - Requirements

Perforating SOP and Certification Path

Trigger Overview

D-Trig Safety Fuse

Dual Microprocessor Control

BMC Battery Level Activation

Telemetry Time Out* * D-Trig II 4 Hours

Electrical System Isolation

D-Trig Safety Sub

Safety Features – User Override for Fuse

Elimination of Conventional Detonators 4/1/2017 Elimination of Conventional Detonators Match/Fuse Detonator Insulating Header Match Compound Output Explosive Can be used with Cat 4* EEDs/ detonators. Intrinsically RF safe No Primary High Explosives *SPE 74178 Electric Match Primary High Explosive Primary High Explosive Solid Pack Detonator Insulating Header Output Explosive Bridgewire Secondary High Explosive Exploding Bridge Wire Detonator Insulating Header Output Explosive Bridgewire Secondary High Explosive Exploding Foil Initiator Insulating Header Output Explosive Slapper

Gulf Of Mexico – Eugene Island Block 71 Efficiency gains through multiple rig up/down, pressure tests saved with single conveyance Program: Drift (SL) Isolate C Sand Bridge Plug (eLine) 50’ Cement Plug (SL) Perforate B Sand (eLine) Close out (SL) Depth accuracy critical therefore memory triggers not used Historically done with a combination of eline and slickline operations $80,000 estimated customer savings potential to use a smaller vessel

Real Time Data: Historical Shot Detection

Perforating Real Time Data Core App Tools Optional App Tools Tool Description Basic Measurement Cartridge GR and/or CCL Correlation Logs Digital Correlation Cartridge Digital Pressure Gauge Digital Controlled Release Pressure and temperature plots vs. time or depth D-Trig Trigger Module Firing Record Explosive Device i.e. Gun Cutter Plug Setting Tool

Imagine this Simple Scenario Punching Tubing for Well Recompletion

Real Time Data – Gulf Of Mexico, 6 ft of Strip Guns Punching Tubing Head Tension Pressure Temp CCL Shock Temperature drops as cooler annular fluids passes gun assembly Head tension increases 40 lbs after shooting gun and assembly yo-yo after shooting evident Pressure drops approx 140 psi after shooting. Yo-yo evident Shock of shooting gun clearly seen on accelerometer

Real Time Data – Gulf Of Mexico, 6 ft of Strip Guns Punching Tubing Head Tension Pressure Temp CCL Shock Temperature drops as cooler annular fluids passes gun assembly Head tension increases 40 lbs after shooting gun and assembly yo-yo after shooting evident Pressure drops approx 140 psi after shooting. Yo-yo evident Shock of shooting gun clearly seen on accelerometer

Case Study: Bringing Wells Back Online eFire and DSL Real Time Correlation Hybrid Limited deck space and crane capacity Two shut in wells Shuttling operations to platform Production restarted at 1000 bbls/d and 2700 bbls/d for each well

Field Data Shock detection when gun fired -120 g 20 psi increase in BHP 2 deg C increase in BHT ~80 lbs. drop in head tension ~10 lbs. drop in SURFACE tension

Case Study US Land Real Time Program Change 4/1/2017 Case Study US Land Real Time Program Change The Program Gamma Ray Collar locator Cable Velocity OTIS XA Sliding Sleeve 2 ⅜” Blast Joints (5) 2 ⅜” Tubing Joint Well Data Intermediate Casing 7” Tubing 2 ⅜” Sleeve Blast Joints Upper Perforations Interval CIBP Packer Lower Perforations Interval Production Casing 4 ½ Nipple Tubing joint   Requirement: Establish circulation in dual zone single string completion, using slickline Application: Digital Slickline LIVE Perf run surface readout of CCL provided accurate depth correlation CCL log detected error in well sketch, indicating actual position of targeted tubing joint program immediately modified in situ, preventing unsuccessful perforating of blast joint job successfully completed without any addition runs necessary Standard Slickline on memory execution could have resulted in days lost and completion damage

Case Study – Real Time Program Change Control Shot Detection Downhole Tension Cable Vel Reference Depth Confirmation Perforated Interval

D-Set Non Explosive Setting Tools 4/1/2017 D-Set Non Explosive Setting Tools Basic Measurement Cartridge Digital Mechanical Jar Hydraulic Power Unit Actuator Adaptor Kit Plug/Packer Digital Correlation Cartridge Cable Head Battery and Control Electronics Non-explosive devices No burn chamber No high pressure gas chamber bought back to surface Industry standard adaptor connections Real time GR/CCL correlation Surface activation on demand Ability to monitor setting sequence Slow setting sequence Controlled release available at adaptor kit if required D-Set1 D-Set2 D-Set3 Max O.D. 1 11/16” (43mm) 2 11/16” (69mm) 3 7/8” (98mm) Pull 13000 lb, 5900 kg 33000 lb, 15000 kg 55,000 lb, 25,000 kg Stroke 6.38”, 162 mm 10.24”, 260 mm 10.43”, 265 mm Length 12.84’, 3.915 m 11.2’, 3.415 m 11.77 ft 3.589 m Setting Time 10 m 25 m 45 m

Case Study – Non explosive plug setting DSL Surface Tension

Down Hole Leak Off Test after Plug Set Surface Bleed off confirmed downhole Crew Pulls back to surface 60 ft. approx.

Job Summary

Gun Weight

Digital Slickline Technologies – Controlled Release 4/1/2017 Digital Slickline Technologies – Controlled Release DCR digital controlled release tool controlled, on demand toolstring separation full cable removal internal and external fishing profile remains Automatic 24 hr programmable release Another key tool available to LIVE Act services, but also can be run with the full family of services, is the DCR. When the undesirable situation of the slickline toolstring being stuck downhole occurs, creating the possibility of cable breakage and a resulting fishing job, digital slickline can bring clarity and control to this predicament. When activated, this parting of the toolstring occurs in a controlled manner, leaving a known internal and external fishing profile downhole to facilitate subsequent fishing operations.

In Summary Step Change in Perforating Safety Guaranteed shot detection Never return to surface with an armed gun Step Change in Data Data richness in standard configuration Will enable real time detailed analysis and job records All with the advantages of slickline conveyance to better service operator needs

Click to edit Master title style Questions?