Make your CORRUGATOR run BETTER

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Presentation transcript:

Make your CORRUGATOR run BETTER Martin Langston MHI Marquip United …more!

Montalvo offers upgrade packages for… JP Langston Roll Stands Martin Roll Stands MHI Roll Stands …to name a few

The benefits of upgrading to a Montalvo Corrugator V Brake Industry leading performance Easy installation Precise tension control Longer friction pad life Minimal & simple maintenance Low profile Wide torque range

Even more benefits! Bi-directional operation Multiple ranges available A variety of friction pad materials High thermal capacity Auxiliary cooling Back by our worldwide customer support network AND TOOL-LESS friction pad changes Minimal machine downtime when changing friction pads

Changing Pads on the V Brake… Pull out the old pads Simple. Easy. Quick. No Tools Push in the new pads

Done.

The V-Series brake can be configured with a manifold for multiple air supply inlets which provides a wide torque range for regulation and input for e-stop.

The V-Series was engineered to address the rigorous demands of the corrugated industry.

Langston Roll Stand Upgrade AFTER BEFORE

The Langston brake has very little heat dissipation capacity & experiences excessive pad wear. Similar to car brakes, they are not well suited for continuous-slip tension applications and are maintenance intensive. Langston Upgrade

Brake diameter is a major issue with Langston Roll Stands Langston Upgrade

If the arms can’t be raised high enough, the paper rolls won’t clear the brake cover during installation, which may cause damage or process interruption. Langston Upgrade

To install the V brake, the customer only needs to locate, drill and tap four holes. Mounting studs and brake hub are mounted onto the existing mounting plate. Langston Upgrade

Note the heavy duty anti-rotation pins. All Montalvo brakes feature factory installed plenums and require simple on-site air supply connections via quick disconnects. Note the heavy duty anti-rotation pins. Anti-rotation pin Plenum Quick disconnect

The spider assembly slides over the mounting studs. And the brake disc is attached to the hub. Langston Upgrade

J. P. Langston roll stands before and after upgrade to Montalvo high performance V-Series brakes. Before: Inefficient, hard to maintain After: Increased productivity due to less down time and longer friction pad life

V brake fan cover increases the thermal capacity of the brake assemblies. Langston Upgrade

The V300 has a smaller footprint and allows plenty of clearance. This eliminates pinch points for safety. Langston Upgrade

Complete production upgrade – 24 brakes on 12 unwind stands in 2 days! Langston Upgrade

Martin Roll Stand Upgrade

Overall width of brake is critical. The V400 series Martin Brake. Note the overall width (5 9/16). Martin Upgrade

Note that the brake assembly clears the machine frame. Martin Upgrade

An additional cut out must be done in the floor plate. Martin Upgrade

MHI Roll Stand Upgrade

A complete Montalvo MHI Brake package MHI Upgrade

MHI Upgrade

Original MHI automotive style brakes allow only limited cooling and experience excessive pad wear MHI Upgrade

To install Montalvo V Brakes, remove the existing brake assembly & attach the new brake mounting plate and shaft. MHI Upgrade

Anti-rotation pins keep the brake spider plate from rotating. MHI Upgrade

The brake assembly slides onto the shaft and is held in place by an end cap assembly. MHI Upgrade

BEFORE AFTER MHI Upgrade

Finished assembly with fan cover. MHI Upgrade

V-Series Brakes! Engineered to fit on most any roll stand Integral fan cover for optimum cooling High thermal capacity disc design Compact overall size to eliminate pinch points Wide torque range for optimum tension control during splices Patented “No-Tools” easy friction pad maintenance system Long friction pad life Very low maintenance required Backed by worldwide customer support