Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project NSRP Subcontract No. 2018-425 March 12-14, 2019 Charleston, SC.

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Presentation transcript:

Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project NSRP Subcontract No. 2018-425 March 12-14, 2019 Charleston, SC

Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project: NSRP Subcontract No. 2018-425 Daniel O. Chute, CIH, CSP BSI EHS Services and Solutions Reston, VA Daniel.chute@bsigroup.com

Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project: NSRP Subcontract No. 2018-425 Project Prime/Lead – BSI EHS Services and Solutions Project Participants – US Navy, NAVMEDCEN Industrial Hygiene, Portsmouth, VA Shipyard Participants – Bath Iron Works, Bath ME Newport News Shipbuilding, Newport News, VA Norfolk Naval Shipyard, Portsmouth, VA

Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project: NSRP Subcontract No. 2018-425 Description / Background 2017 OSHA regulation, 29 CFR 1910. 1024, Occupational Exposure to Beryllium and Beryllium Compounds Complex health standard with impact on cost and productivity in the US shipbuilding and ship repair industry. Ten-fold reduction of the Permissible Exposure Limit (from 2.0 ug/m3 to 0.2 ug/m3 of air). Defines detailed requirements for medical surveillance, exposure monitoring, exposure control practices, regulated work areas, detailed recordkeeping and training.

Evaluation and Control of Beryllium Exposure in Shipyards Description / Background Immediate concern in shipbuilding Low-level exposure work that had previously been under the regulatory threshold will not be covered, creating sudden and costly impact. Tenfold reduction of PEL to 0.2ug/m3 TWA Define and control sources of potential beryllium exposure in shipyard materials Determine processes to most effectively reduce and control the cost and productivity impact on shipyard operations Maintaining effective health and safety measures for our work force.

Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project: NSRP Subcontract No. 2018-425 GOALS Summarize current uses of Be-containing products in current US shipyard work Collect and review existing representative occupational exposure data for comparable work with Be-containing products to characterize potential exposures and define effective control measures for work above and below regulatory thresholds

Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project: NSRP Subcontract No. 2018-425 GOALS Evaluate abrasive blasting process efficiency for control of potential Be exposure during surface preparation and coatings work. Determine where additional air monitoring is needed for production work other than abrasive blasting to fill in knowledge gaps in shipyard work with potential exposure to Be. Validate effective exposure control methods. 7

Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project: NSRP Subcontract No. 2018-425 GOALS Prepare a summary report to fulfill the industry need for Historical Objective Data to define: Materials containing Be Work processes with Be-containing materials shown to be below regulatory thresholds from historical air monitoring data Work processes with Be-containing materials with the potential to exceed regulatory thresholds Optimum abrasive blasting process controls to limit or reduce future potential exposure to Be in surface preparation and coatings work Summarize best current practices for effective exposure control methods in shipyard work

Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project: NSRP Subcontract No. 2018-425 Newport News Shipbuilding Blast Efficiency Study Task 1 - Created formal test plan which included, but was not limited to, media to evaluate, and validation of current production rate guide. Task 2 - Used real test areas (i.e., tank mock ups, etc.) Task 3 - Conducted air sampling to evaluate exposure control Task 4 - Correlated production rate and exposure control, as possible, for optimum cleaning efficiency with required Be exposure control

Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project: NSRP Subcontract No. 2018-425 Exposure Monitoring Over 2400 air sample results provided from shipyard industry sources. New air sampling in three US shipyards Evaluation and testing addressed two priority/work categories: Abrasive Blasting and Surface Prep Welding, Cutting and Hot Work  Found potential for Be contact as a “trace” contaminant. All current work tested well below OSHA limits  

Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project: NSRP Subcontract No. 2018-425

Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project: NSRP Subcontract No. 2018-425

Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project: NSRP Subcontract No. 2018-425

Project Accomplishments Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project: NSRP Subcontract No. 2018-425 Project Accomplishments Summarized current uses of Be-containing products in current US shipyard work. Collected and reviewed historical industry occupational exposure data for comparable work with Be-containing products to characterize potential exposures and define effective control measures for work above and below regulatory thresholds. Evaluated abrasive blasting process efficiency for control of potential Be exposure during surface preparation and coatings work. Conducted air monitoring to validate effective exposure control methods. Prepared a summary report to fulfill the industry need for Historical Objective Data. Summarized best current practices for effective exposure control methods in shipyard work.

Evaluation and Control of Beryllium Exposure in Shipyards Risk Management Panel Project: NSRP Subcontract No. 2018-425   Completion Schedule 12 months March 1, 2018 – April 30, 2019 Questions??