Pakistan Economic Forum IRON & STEEL December 13, 2018.

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Presentation transcript:

Pakistan Economic Forum IRON & STEEL December 13, 2018

STEEL CONSUMPTION PER CAPITA Potential for Pakistan to increase per capita steel consumption by up to 5 times During the last 5 years Pakistan had a CAGR of 19% for steel products Source: World Steel Association

WORLD STEEL PRODUCTION Metric Tons (MT) in Millions Rank Countries 1980 1990 2000 2010 2017 1 China 37 66 127 639 832 2 Japan 111 110 106 105 3 India 10 15 27 69 101 4 USA 124 90 102 80 82 5 USSR / Russia 147 67 59 71 28 Pakistan n/a 0.78 1.0 0.8 WORLD 717 770 847 1,433 1,689 Exponential rise in Chinese steel output from 2000 – 2017 Pakistan’s private sector steel industry driving growth from 2010 onwards Currently 70% of steel worldwide is made from iron ore, 30% from recycled scrap Source: World Steel Association

GDP VS. STEEL CONSUMPTION (PER CAPITA) Developing Nations Developed Nations - Positive correlation between GDP & steel consumption (per capita) for developing nations - Empirical data shows the importance of steel in the industrialization phase of developing nations - The importance of steel diminishes as economies mature and progress towards higher value added goods Pakistan Source: World Steel Association, IMF

WORLD VS. PAKISTAN’S STEEL PRODUCT MIX Product Category Market Size (MT in millions) % Long Products 5.5 61 Flat Products 3.5 39 Total 9 100 Product Category Market Size (MT in millions) % Long Products 760 45 Flat Products 929 55 Total 1,689 100 Pakistan has inverse ratio as compared to the world in production between long and flat products Source: World Steel Association, Industry Sources

PAKISTAN’S STEEL DEMAND OUTLOOK Steel consumption growing at 19% CAGR during last 5 years INDIGENIZATION DRIVING GROWTH ● Expansion of all major listed private sector flat and long steel producers in 2018 ● Upcoming PSX listings in long products to further strengthen engineering sector capabilities ● Infrastructure development to drive demand for long and flat products DOWNSTREAM INDUSTRIES GRADUALLY LOCALIZING ● Autos ● Appliance manufacturers, ● Tube manufacturers ● Other various fabrication industries VALUE ADDITION TO CAPTURE DOWNSTREAM RETAIL DEMAND ● Investment in steel service centers to capture additional retail level demand and boost entrepreneurial drive

ENHANCING DOMESTIC STEEL PRODUCTION Enhancement of 9 million MT / annum Investment = $ 2.2 billion Policy Support Land 1,000 acres Tariff Support Limit mutually agreed tariff support to maximum 10 years for finished products and raw materials Essential to build scale in presence of China-Pakistan FTA Energy 1,800 MW Water 15 million gallons / day Energy 1. Gas at the rate for the five export sectors for import substitution Steelmaking Capacity 9 million MT / annum Finance Forward cover for import of machinery LTTF for 50% of project cost Job Creation 100,000+ (20,000 Direct Skilled Manpower + 80,000 Indirect) Taxation 1. No tax holiday required 2. Exemption from Minimum Income Tax, Alternate Corporate Tax Import Substitution $ 2.2 billion / annum (11% of balance of payments) Quality 1. PSQCA to be strengthened to limit sub-standard steel products Gestation Period 3-5 years

BENEFITS OF LOCAL MANUFACTURING Enhancement of 9 million MT / annum Investment US$ 2.2 billion 4.5 million MT Flat Products + 4.5 million MT Long Products US$ 2.2 billion / annum Foreign currency savings through import substitution 11% balance of payments of FY 17 100,000+ Jobs (20,000 Direct Skilled + 80,000 Indirect) Development of local labor & technical expertise 10 Times Anticipated multiplier effect on GDP of having strong industrial steel base Technology Transfer Enhanced engineering capability and support for downstream industries Source: Pakistan China Joint Chamber of Commerce and Industry Research and Development Cell

PAKISTAN STEEL MILLS LTD. (PSM) OVERVIEW Capacity & Production - Current capacity 1.1 million MT/ annum (expandable up to 3 million MT/ annum) - At current capacity PSM needs 5 times increase in capacity to meet domestic demand of just long products - Highest ever production approx. 1,000,000 MT / annum (2003-04) Raw Material - Imported high grade iron ore and coking coal. Other minor raw materials sourced domestically Area - 19,000 acres (including 8,000 acres for employee housing colonies) Workforce - Approx. 11,000 people (Year 1990: 27,500 people). Significant shortage of technically trained manpower Estimated repair cost - PKR 24 billion (excluding HSM, CRM, galvanizing and expansion up to 3 million MT) - Blast furnace, coke oven batteries, by-product plant, and pipelines require technical audit to ascertain actual cost WAY FORWARD Conduct technical audit to ascertain health of steelmaking machinery & equipment As per experts current capacity of 1.1 million MT is sub-economical due to high cost of production. To compete with imported material & realize economies of scale, capacity to be increased to 3 million MT at minimal cost as infrastructure for this has been provided in the original design Assessment of available technical and semi-skilled man power Conversion of billet into bar mill to be considered in view of CPEC projects

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