Technology Break-Throughs and Business Opportunities St. Francis University March 30, 2012 Bill Hall, Director 814 933 8203 Bill.

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Presentation transcript:

Technology Break-Throughs and Business Opportunities St. Francis University March 30, 2012 Bill Hall, Director Bill Hall, Director, Shale Gas Innovation and Commercialization Center 1

Shale Gas Innovation & Commercialization Center Goals & Objectives: Discover, encourage and support translational research and technological developments in small companies To benefit the growth of the shale gas play in Pennsylvania in an environmentally sound manner Create jobs for the citizens of the Commonwealth Bill Hall, Director, Shale Gas Innovation and Commercialization Center 2

Timeline of events March 2011 Shale Gas Innovation and Commercialization Center born June 2011 Kicked-off study on Marcellus shale gas industry needs with ADI Analytics July 2011 Co-sponsored gas utilization workshop and Organized investor social hour September 2011 Co Sponsored Innovation EXPO at Insight 2011 and Awarded 2 winners including Nittany Extraction Technologies October 2011 Kicked-off $50K Innovation Contest, with major donor BFTP but with 5 industry sponsors - critical for verification of ideas November 2001 Innovation Workshop with 6 panelists and 20 research presentations, and 50 participants 3 Bill Hall, Director, Shale Gas Innovation and Commercialization Center

4 TimeLine of Events Continued November 2011 Co-sponsored shale gas monetization study December 2011 Presented at Stripper Well Consortium February 2012 Presentation at Indiana County MSC Event March 2012 Presentation at St Francis outreach event May 2012 Presentation at Erie MSC event May 24, 2012 Innovation Contest Award Event September 5 and 6, 2012 Utilization Conference – Transportation and GTL focus

… Leading outreach Producing a weekly newsletter summarizing news and journal coverage of Marcellus Growing list of recipients leading to a strong and broad response from various stakeholders Bill Hall, Director, Shale Gas Innovation and Commercialization Center 5

Actions- Investments March 2011 – Nittany Extraction Technologies Fall 2011 – PSU/GOH/Mack CNG Engine conversion Fall 2011 – PSU/ Little Pine Resources Mirco Grid in Clearfield County Spring 2012 PSU/ CONSOL/HydroRecovery AMD Treatment Assisting a start up company convert off the road vehicles to utilize LNG 6 Bill Hall, Director, Shale Gas Innovation and Commercialization Center

Working closely with an Industry Expert Consultant(ADI ANALYTICS) to Identify Industry Needs Addressed opportunities of Interest to the Shale Gas Companies in 4 areas: Exploration Drilling & Completion Monetization Right to Operate Bill Hall, Director, Shale Gas Innovation and Commercialization Center 7

… With hydraulic fracturing being an enabling technology Bill Hall, Director, Shale Gas Innovation and Commercialization Center 8

Critical Needs Areas Analysis Take Away From this Exercise…. Although the oil & gas industry has been around for a very long time, the shale gas play is new and revolutionary! Opportunities for Innovation and New Product and Service Solutions are needed all along the value chain Bill Hall, Director, Shale Gas Innovation and Commercialization Center 9

… Our industry needs study has confirmed that companies in Marcellus have a number of innovation challenges Gas Monetization and Right to Operate 7Increase attractiveness and adoption of natural gas-based transportation 9Optimize water footprint through reduction, recycle, and treatment processes 8Develop cheap and scalable natural gas conversion / utilization processes Drilling & Completions 4Develop faster, cheaper, and cleaner D&C technologies 6Increase hydrocarbon recovery or reduce shale gas well decline rates 5Improve fracturing effectiveness with fewer non-performing fractures Exploration 1Ability to identify sweet spots 3Develop tools for hydrocarbon characterization 2Improve predictive modeling capabilities Major Innovation Challenges Findings from industry study by ADI Analytics Bill Hall, Director, Shale Gas Innovation and Commercialization Center 10

The oil and gas value chain is driven by four major segments with Exploration and Production being key to shale gas … Leasing acreage and evaluating prospects for finding hydrocarbons Drilling and completing wells in preparation of producing hydrocarbons Treating and converting hydrocarbons to fuels and other products Transport through pipelines and trucks to end-users Early exploration Seismic imaging (2-, 3-D) Satellite imaging Magnetic / gravity surveys Region mapping Drilling, horizontal drilling Completions Wireline logging Well perforation Artificial lift Waterflood Enhanced oil recovery Oilfield chemicals Conversion Treating Upgrading Finishing Liquefaction Catalysts Refinery chemicals Blending Biofuels Fuel specs On-site blending Vapor pressure management ProductionExplorationProcessingDistribution Bill Hall, Director, Shale Gas Innovation and Commercialization Center 11

A wide range of jobs are necessary for drilling and operating natural gas wells in shale basins … Job Type and Headcount for a Typical Gas Well Sources: HIS Global Insight, ANGA, September 2009 Bill Hall, Director, Shale Gas Innovation and Commercialization Center 12

Similarly, a wide range of equipment and materials is required for each natural gas well Data recorders Drilling rigs Equipment rentals Truck transportation Drilling rigs Steel pipes and casing Cutting and machine tools Pumps Compressors Water and handling eqp. Proppants, sand, and ceramics Truck transportation Tanks Data recorders Turbine sets Power boilers Heat exchangers Tanks Truck transportation Steel pipes and casing Compressors Tanks Truck transportation Steel pipes and casing Compressors ProductionExplorationProcessingDistribution Bill Hall, Director, Shale Gas Innovation and Commercialization Center 13

Some Examples of the Innovation Contest Ideas Exploration – Concepts from…. – a novel technique to perform airborne mapping of shale gas prospects to…. – an all-digital visualization approach to traditional oil and gas exploration processes. Bill Hall, Director, Shale Gas Innovation and Commercialization Center 14

Some Examples of the Innovation Contest Ideas Drilling & Completions – Concepts from…. – Equipment weatherization concepts for shale gas operations taking place in harsh climates (like PA not Texas!) to…. – Novel high temperature polymers for down hole use that provide chemical resistant coatings and linings for corrosion protection in fluid transfer components Bill Hall, Director, Shale Gas Innovation and Commercialization Center 15

Some Examples of the Innovation Contest Ideas Monetization – Concepts from…. – A new technology to extract and process heavy crude oil and tar sands from depleted wells and shale formations to… – An improved aftermarket Natural Gas and Diesel duel- fuel conversion kit for heavy trucks that is optimized for fuel economy versus increased power Bill Hall, Director, Shale Gas Innovation and Commercialization Center 16

Some Examples of the Innovation Contest Ideas Monetization – Concepts from…. – A process to make liquid fuels from natural gas – A new Compressor system to pump mixed fluids – Process to produce DME (synthetic fuel) from natural gas Bill Hall, Director, Shale Gas Innovation and Commercialization Center 17

Some Examples of the Innovation Contest Ideas Right to Work – Concepts from…. – A novel technology to separate the oil and other organic contaminants from the drill cuttings to allow potential secondary uses of the cuttings (other than landfilling) to… – A more sophisticated site selection process to identify and source fresh/ usable water for fracing that minimizes community and environmental impacts Bill Hall, Director, Shale Gas Innovation and Commercialization Center 18

Some Examples of the Innovation Contest Ideas Right to Work – Concepts from…. – Waste Water Treatment of Flowback water using a series of novel approaches – An adaptation of sophisticated military technology to provide self contained mobile power and telecommunications trailers with a variety of sensing tecniques Bill Hall, Director, Shale Gas Innovation and Commercialization Center 19

A couple more examples…. Novel Liner System for the well pads – – Current – HDPE based composite liner system Seams welded on site; heavy (requires large equipment to place); leak proof? Can still be punctured; thrown away at end of drilling on that pad Future systems – different material(s); light weight (installed by 2 men?); rugged (impenetrable?); reusable! Bill Hall, Director, Shale Gas Innovation and Commercialization Center 20

Another Example … Long Haul Truck conversions to natural gas – What about the box trailer, and the truckers cab? – Need natural gas HVAC systems for REEFER/ Temperature Control boxes – Need properly sized natural gas generators and HVAC systems for the truckers sleeper cab for electricity and temp control – Need all of the systems to meet all of the regulatory requirements to be legal in all states – Need new testing equipment (and companies?) to test and certify these systems Bill Hall, Director, Shale Gas Innovation and Commercialization Center 21

So…. Where does the Supply Chain begin and end to support the shale gas play? What we are finding - lots of folks have ideas and possible solutions all along the supply chain Many are just looking for the entrance ramp in to the play Others are looking for early stage investment in their ideas Bill Hall, Director, Shale Gas Innovation and Commercialization Center 22

In Closing…. Opportunities for Innovation & Commercialization exist all along the value/ supply chain Role of SGICC? – Continue the conversation with industry, researchers, and entrepreneurs – host topic specific seminars, webinars, etc. – Continue to be a focal point for Innovation – Bridge the research/entrepreneurial gap to commercialization Bill Hall, Director, Shale Gas Innovation and Commercialization Center 23