WELL DRILLING EQUIPMENT

Slides:



Advertisements
Similar presentations
Breakout Session Surface and Downhole Equipment Specs How can performance be improved by product selection? OR Can I purchase a perfect pumping system?
Advertisements

CONSTRUCTION AND REPAIR OF WELLS Steel Polymer Pipes, Flexible Drill Stems for Mini Coiled Tubing (application for underground repair of wells)
Zeki Aydan / / 1 of 19 FIT FOR THE FUTURE ???
2014. General Director Volgaburmash, JSC Alexander B. Bosnak VOLGABURMASH, JSC MISSION Development and introduction of scientific, technical and process.
Company Profile Heinrich Müller Maschinenfabrik GmbH Location
ISO 9001:2008 Co. Manufacturers & Exporters of Hydraulic Tank Jacking Equipments, Power Packs & Vacuum Boxes.
Parameters Used in Machining Optimization (Draft 1) Leon Xu The Boeing Company December 20, 2007.
1 TIW CORPORATION A PEARCE INDUSTRIES COMPANY P.O. Box Houston, Texas U. S. A.
Environmental Drilling By: Josh Humphreys October 8,2006.
Fundamentals of Cutting and Cutting-Tool Materials & Cutting Fluids Presented by: Rita Silvernail Tony Cordisco John Congdon Richard Gasbarra.
Tire Recycling 1. Tire Recycling Line 2 H P Series.
Flexible Mechanical Elements for Motion & Power Transmission
Lecture 30 November 4, 2013 ECEN 2060 Lecture 30 Fall 2013.
Machine Tools And Devices For Special Technologies Ultrasound machining Slovak University of Technology Faculty of Material Science and Technology in Trnava.
Should Horizontal Wellbores be Logged? An analytical approach to hydraulic fracturing entry positioning and completion equipment selection.
Hydraulics.
MAGSEAL 101. Rotary face seal that utilizes magnetic attraction force to positively mate the optically flat seal faces. Magnetic attraction force variation.
Drilling Fundamentals ©Dr. B. C. Paul 2000 Note – The types of drilling machines discussed in these slides reflect the author’s view of what is offered.
KICK-OFF MEETING - Brindisi 21 July 2011 EcoPlasBrick WP2 Industrialization activities Development of an automated production system Start-up of a new.
Drilling Engineering – PE311 Rotary System
Rock Coring Obtain undisturbed samples of solid, fractured, or weathered rock formations.
Enhanced Oil Recovery using Computerized Hydraulic Lift Systems
Production and sale of non-ferrous metal COMPANY ROSСVETMET conducts its inception in The initiators of the performance by a group of graduates of.
Drilling String Design
Scientific and production company “ALTERNATIVE TECHNOLOGIES”, CJSC Russia, Novosibirsk region, Koltsovo, 14 Tel./Fax: (383)
Drilling Rig URB-10-2SH property of. 2 “INNCOR” Company Presents multipurpose drilling rig “Buran” URB-10-2SH, for the first time designed by the method.
Motor ELECTRICAL ENERGY Mechanical Energy.
Selection Criteria Properties Availability Cost Manufacturability
Lecture 17 Drawing practice and force
What is good for small mechanisms is very good for very big ones. Above is the major reciprocating parts of a rally engine. At top right is the force applied.
AIR BEARING SYSTEM.
Cheboksary Power System Works. 2 Specialization production and conveyor supply of components for industrial tractors and automobile industry, engines.
Percussion drilling By Batch -2. Percussion drilling Cable Tool Drilling Percussion drills have been used to drill thousands of feet, though they are.
Electrochemical Machining (ECM)
Chapter 16: Product Design and Manufacturing
Day 20 PRECAST AND PRE-STRESSED CONCRETE Pre Cast concrete comprise units that are made under controlled conditions, with necessary preparations for.
HYDRAULIC MOTORS.
INFORMATION ABOUT SOKOL Sokol Manufacturing company was established in 2006 and right from the start our priority business area was design and manufacture.
Why Choose Xtek? Xtek Crane Wheels. Crane Maintenance Spending Survey Results From AIST Crane Symposium Wheel Assemblies 43%
Naberezhnochelninskiy Casting and Mechanical Plant «MAGNOLIYA» 2016 MAGNOLIYA.
ENM208 INTRODUCTION to MACHINING ANADOLU UNİVERSITY Industrial Engineering Department.
Profile Liner Technology for isolation of complicated zones while drilling.
Prepared By Rohit G. Sorte M.Tech
Internal Guide : Batch No : 4 Mrs.Punyavathi Madam
M EASUREMENT AND OPTIMIZATION OF DRILLING PROCESS PARAMETERS Presented by:  Rahul Bhat  Hardik Thummar  Maunik.
Miscellaneous Hydraulic Machine
TRIBOLOGY IN DRILLING OPERATION CHIH LIN, PHD AUGUST 29, 2013.
The Rotation Sleeve System Triangle Equipment AS in co-operation with Ericsson Saab Avionics AB The EXPRO Group.
1 Synchronous generators with permanent magnets for stabilization the output voltage of the power wind mill installations Tudor Ambros Professor, Technical.
Overview of Petroleum Industry Chapter 4B – Drilling Operations
DESIGN AND DEVELOPMENT OF GRINDING ATTACHMENT ON LATHE MACHINE
CNC FEED DRIVES.
Energy Efficient Motors and Variable Speed Drives
Unit III Class II Pneumatic actuators.
Stator Elastomers Application vs Innovation
“RAM” LLC and its Nano-Diamond Chrome (NDC) cover technology
RAM LLC and its Nano-Diamond Chrome (NDC) cover technology
Drilling & Measurements (D&M)
Optimum Pump Performance for Process Applications
SUSTAINABLE DRILLING OF OIL & GAS WELLS
Areas of cooperation of RPF Factory “Izmeron”
Electrical Discharge Machine - EDM
Outlines : Introduction . Construction . Control .
Casting of Steel Rolling is a metal forming process in which metal  stock is passed through one or more pairs of rolls to reduce the thickness and to make.
By: Engr. Hassaan Bin Younis
Chapter 23 Machining Processes: Turning and Hole Making
EPB 5672 High precision collet chucks
Alejandro F. Ameglio – Head Technical Services Tenaris Rods Division
Steel Tubing: A Flexible Product for a Broad Range of Market Needs
Design, Testing and Modeling of Axial Oscillation Tools
Presentation transcript:

WELL DRILLING EQUIPMENT Integra group company 2014 1

PRODUCTION STRUCTURE OF INTEGRA-DRILLING TOOLS Ltd. 1 DRILLING TOOLS VNIIBT-Drilling tool Ltd., Perm – downhole screw motors, turbodrills, geared turbodrills, screw pumps, hydraulic downhole motor (HDM) repair equipment. Pavlovsky machine-building plant, Pavlovsky settlement, Permsky krai – downhole screw motors, turbodrills and spare parts to them. VNIIBT-Drilling tool Ltd., Kotovo affiliated company, Kotovo, Volgograd region - packers, fishing tools, core barrels, casing and drill string components, sidetracking tools , absorbers. SPA Drilling technique, Moscow – development of well construction technologies; well planning; designing. 2 2

VNIIBT-Drilling tools PRODUCTS BASE TYPE 2 DRILLING TOOLS VNIIBT-Drilling tools PDM turbodrills screw pumps multi-phase pumping units Downhole hydraulics motor leasing and servicing core servicing Design & Engineering Testing complex Serial manufacture Servicing SIBERMOTOR SIBERTURBINE VNIIBT-Drilling tools, Kotovsky branch packers fishing tools core tools drill string and casing accessories sidetracking system above-bit absorbers jars milling tools In 2013 our Company produced 536 PDMs , 11 turbodrills, and 1345 Power section SIBERJAR

PRODUCTS QUALITY 3 DRILLING TOOLS Quality system of INTEGRA-Drilling tool Ltd. is certified in accordance with ISO 9001:2000 in API (American Petroleum Institute).

Weingartner process complex for rotors manufacturing ROTOR MANUFACTURE 4 DRILLING TOOLS Weingartner process complex for rotors manufacturing VARIO 700 milling multicoordinate machine tool VARIO 900 milling multicoordinate machine tool FINISH 450 polishing multicoordinate machine tool Implementation of modern process equipment allowed to: Increase accuracy and quality of rotor production Get always high power characteristics Reach a long life of PDM power sections Produce rotors up to 9m in length

Stator manufacture: full modernization 5 DRILLING TOOLS Stator manufacture: full modernization Transition to technology of vulcanization of rubber in a polymeric solution Replacement of the equipment for blasting Modernization of technology gluing and other auxiliary processes Stators manufacture of the length up to 9 m Manufacture modernization is complete in the first half of 2011

The purchased equipment: BEARING SECTION MANUFACTURE 6 DRILLING TOOLS The purchased equipment: 6 processing centers MAZAK company (Japan) 4 processing centers DOOSAN company (Korea) of the equipment for blasting other modern high-efficiency equipment Performance of new equipment is many times higher. The accuracy of the new equipment is up to 1 micron. The spindle manufacture modernization is completed in the first half of 2011

RESEARCH AND DEVELOPMENT 7 DRILLING TOOLS Using new materials with high mechanical properties : Usage of high-structural steel with high strength characteristics for hardworking parts spindle sections Cold steel usage of world producers with high mechanical properties for the stators manufacture Applying to world producers of rubber compounds with high physical and mechanical properties Tungsten carbide coating of PDM rotors, using in agressive environment New reinforced threads for housings: Reduce the maximum stress by design elements Increase in the fatigue strength due to hardening of the thread surface layer Polymer coating for the use in mud saturated with H2S Tungsten carbide hardening of PDM rotors, using in agressive environment

RESEARCH AND DEVELOPMENT 8 DRILLING TOOLS Testing complex for threaded joints on the fatigue strength : UP-200M stand is designed for full-scale fatigue test samples with 150 ... 240 mm OD at a bend in the symmetric cycle The tests can give an image of how various factors influence on the product strength: stress concentrators, the hardening technology, chemical and heat treatment, etc. The stand is a vibrating system, which allows to put to the test sample alternating bending load The oscillation frequency (amplitude) is controlled by changing RPM of the electric engine New reinforced threads for housings: Reduce the maximum stress by design elements Increase in the fatigue strength due to hardening of the thread surface layer Polymer coating for the use in mud saturated with H2S Tungsten carbide hardening of PDM rotors, using in agressive environment

BASIC DESIGNATION OF THE MOTOR SIBERMOTOR 9 DRILLING TOOLS It is a highly efficient tool corresponding to the requirements of all modern oil and gas well drilling technologies on- and off-shore SIBERMOTOR ADVANTAGES : BASIC DESIGNATION OF THE MOTOR PDM standard configuration has adjustable bent housing, except for three small diameter motors PDM top sub has regular type connecting box thread and simultaneously acts as a catching device of the rotor Additionally installed float and/ or damp subs also have standard connecting regular type threads that excludes usage of supplementary X-over subs Power section of any motor can be made of a rubber compound having increased mechanical properties, so called “hard rubber” SM375.7850 Product code SM – SIBERMOTOR Diameter in the decimal representation of the size in inches Х100 3 ¾” Lobes configuration, rotor/ stator 7/8 Stages Х 10 5,0

BASIC DESIGNATION OF THE TURBODRILL SIBERTURBINE 10 DRILLING TOOLS SIBERTURBINE HS is a high speed turbodrill for the optimal performance while drilling hard and highly abrasive formations with impregnated bits. SIBERTURBINE GR is turbodrill with planetary gear reducer, is the only real alternative to drill high-temperature wells and in cases when high-value torque PDC bits are used. SIBERTURBINE ADVANTAGES : guaranteed heat resistance up to 200 °С eliminated BHA vibrations dramatically enhanced time between maintenance due to the thrust bearing with PDC inserts as well as turbine section radial bearings reinforced by the HVOF coating power characteristics stability within the turbodrill run in a well BASIC DESIGNATION OF THE TURBODRILL ST475AHS.T1 PRODUCT CODE ST – SIBERTURBINE Diameter in the decimal representation of the size in inches Х100 4 ¾” A (adjustable) adjustable bent housing HS (high speed) high speed GR (gear reduction) geared T1 turbine stage type

BASIC DESIGNATION OF THE JAR SIBERJAR 11 DRILLING TOOLS Jar is the drilling tool applied for the release of stuck tools. Jar has been designed as a BHA component. In case of drill string stuck, the jar facilitates its release/ The optimal means stuck release is to force down or pull up the drill string. Thus, forced pull or slack off drill string is to be applied. At the moment of the jar actuation, the stuck point is jarred with various degrees of intensiveness in the certain direction. The jar enables to accumulate and instantly release the energy of the pulled up or compressed DS interval located above the stuck zone. The impulse transmits to the stuck drill string and releases it. SIBERJAR ADVANTAGES : BASIC DESIGNATION OF THE JAR The HYDRAULIC jar is not equipped with latch activation mechanism. Therefore, the jar may be operated at extended reach well, complicating the establishment of an axial force required for jar recharging. The HYDROMECHANICAL jar equipped with latch activation mechanism, which excludes the possibility of unintentional actuation in case of build-up force or while the drilling process. The jar is optimal for operation in vertical or low inclination wells, where it is possible to apply and control axial force. SJ475HM PRODUCT CODE SJ – SIBERJAR Diameter in the decimal representation of the size in inches Х100 4 ¾” “None” - hydraulic type HM - hydro mechanical type

SUCCESSFUL FOREIGN PROJECTS 12 DRILLING TOOLS Field tests SIBERMOTORS 9 1/2 Dia National Iranian Drilling Company (NIDC): 1739-1864 m ROP=1,98 m/h 17 ½” HC606 VIETSOVPETRO, Dragon field: 2376-2750 м ROP=24,1 m/h and 2750-3355 m ROP=7 m/h 12 ¼ НС 604 СМ VIETSOVPETRO, White Tiger field: 718-1558,5 m ROP=16,9 m/h 17 ½” GG1 The achieved results TURBODRILLS CHINA, Uighur area 4386 - 4406 m May 2011 ROP=0,97 m/h Datsin 2900 - 3628 m June 2011 ROP=2,48 m/h KAZAKHSTAN, Zhan-Zhol, Great Wall 2740 - 3192 m June 2012 ROP=3,37 m/h ОАО НПО «Буровая техника», входящее в Группу «Интегра», имеет большой опыт (начиная с 1973 г.) проектных работ на суше и море в России, странах ближнего и дальнего зарубежья. Накопленный нами опыт проектирования скважин на шельфе России, без преувеличения, уникален. Мы участвовали в самых крупных и стратегически важных для страны проектах – Штокмановском, Приразломном, Обско-Тазовской губе. 12 ¼” TI3205 King Dream 8 1/2” K705 Kinetic 8 1/2” K707 Kinetic

INTEGRA Drilling Tools SUMMARY AND CONTACT 13 DRILLING TOOLS VNIIBT-Drilling Tools offers a complete service complex for the Customer bit program taking into consideration drilling intervals and solids, equipment delivery and service. We are ready to supply and lease modern and powerful screw down-hole motors, turbodrills, geared turbodrills. Up-to-date hydraulic bottom-hole motors produced by INTEGRA-Drilling tools can be used in different well intervals and with the bits of any type, both under standard and complicated drilling conditions such as big depth, high temperature, aggressive solutions. INTEGRA Drilling Tools 614000 Karpinskogo Str. 24, GSP, Perm, Russia Phone.: + 7 (342) 211 13 11 Fax: + 7 (342) 280 17 67 Email: reception-bi@integra.ru www.vniibt-bi.ru 14