ME 251 Anupam Saxena Professor Mechanical Engineering

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Presentation transcript:

ME 251 Anupam Saxena Professor Mechanical Engineering Compliant and Robotic Systems Lab Indian Institute of Technology Kanpur

COUPLINGS Couplings used to directly transfer rotary motion from one shaft to another Types Fast or rigid coupling Flexible coupling Loose or disengaging (clutch)

COUPLINGS Rigid Coupling Rigid shaft couplings used for connecting shafts having collinear axes Types Muff Coupling Flanged Coupling

Butt muff coupling (rigid type) COUPLINGS Butt muff coupling (rigid type) the ends of the two shafts to be coupled butt against each other, with the sleeve keyed to them https://grabcad.com/library/butt-muff-coupling-1 Machine drawing by K L Narayana, P kannaiah and V reddy

COUPLINGS Half-lap muff coupling (rigid type) The taper in the shaft ends prevent them from axially separating Good for situations involving large axial loads https://grabcad.com/library/half-lap-muff-coupling Machine drawing by K L Narayana, P kannaiah and V reddy

Split muff coupling (rigid type) COUPLINGS Split muff coupling (rigid type) The muff is made in two semi-cylindrical halves joined together by bolts Keys are placed in position then the muff is assembled Torque is transmitted by key as well as by clamping friction Used in heavy duty applications https://www.stlfinder.com/model/split-muff-coupling-52587/1964005 https://www.learnpick.in/prime/documents/ppts/details/167/design-shaft-couplings

Flanged coupling (rigid type) COUPLINGS Flanged coupling (rigid type) Flanges are either fit or provided at the ends of shafts. They are fastened together through a number of bolts and nuts. http://marineengineersblogs.blogspot.com/2013/06/types-of-coupling_17.html Machine drawing by K L Narayana, P kannaiah and V reddy

COUPLINGS Flexible Coupling These permit relative rotation or variation in the alignment of shaft axes within certain limits. Types Bushed Pin Type Flanged Coupling Compression Coupling

Bushed Pin Type Flanged Coupling (Flexible type) COUPLINGS Bushed Pin Type Flanged Coupling (Flexible type) Modified version of a protected flanged coupling The flexible medium takes care of misalignment and acts as a shock absorber. Used to connect prime mover or an electric motor and a centrifugal pump. Image taken from Machine Drawing by Dr. K L Narayan,Dr. P. Kannaiah, K. Venkata Reddy

Compression Coupling (Flexible type) COUPLINGS Compression Coupling (Flexible type) This coupling takes care of both axial and angular misalignment of shafts. Friction between the shafts and sleeve assists in power transmission. Image taken from Machine Drawing by Dr. K L Narayan,Dr. P. Kannaiah, K. Venkata Reddy

COUPLINGS Disengaging Coupling Disengaging couplings are used when power transmission from one shaft to another is intermittent. A dis-engaging coupling in general consists of one part firmly fixed to the driving shaft and another one mounted with provision for sliding over the driven shaft. Types Claw Coupling Cone Coupling

Claw coupling (clutch type) COUPLINGS Claw coupling (clutch type) Each flange has a number of identical claws which engage into the corresponding recesses in the flange. One flange is firmly fit to the driving shaft through a taper sunk key and the other is placed over the driven shaft by two feather keys, so that it can slide freely on it. https://grabcad.com/library/claw-coupling Machine drawing by K L Narayana, P kannaiah and V reddy

Conical Friction coupling (clutch type) COUPLINGS Conical Friction coupling (clutch type) Two shafts may be coupled together via two flanges with conical surfaces (on the inside of one and on the outside of the other) by virtue of friction https://en.wikipedia.org/wiki/Cone_clutch Machine drawing by K L Narayana, P kannaiah and V reddy

COUPLINGS Non Aligned Couplings Non-aligned couplings transmit power between two shafts which are not coaxial. Examples Universal Coupling (Hooke’s Joint) Oldham Coupling

Universal Coupling (Hooke’s Joint) COUPLINGS Universal Coupling (Hooke’s Joint) It is a rigid coupling that connects two shafts, whose axes intersect if extended. The angle between the shafts may be varied even while the shafts are rotating. Applications – Control Mechanisms, Tool Drives, Centrifugal Blowers. https://www.google.com/search?q=universal+coupling&client=firefox-b-ab&source=lnms&tbm=isch&sa=X&ved=0ahUKEwj-npL1przbAhVDwI8KHfMfDkAQ_AUICigB&biw=1280&bih=621#imgrc=E8RxiaauXIyZbM: http://mechteacher.com/universal-joint/

COUPLINGS Universal Coupling (cont..) Image taken from Machine Drawing by Dr. K L Narayan,Dr. P. Kannaiah, K. Venkata Reddy

COUPLINGS Oldham Coupling It is used to connect two parallel shafts whose axes are at a small distance apart. Power transmission takes place between the shafts, because of the positive connection between the flanges and the central disc. Exploded View Assembled View Source: https://www.traceparts.com/en/product/technische-antriebselemente-gmbh-germany-oldham-coupling?CatalogPath=TRACEPARTS%3ATP01003006002&Product=80-13122007-537900

COUPLINGS Oldham Coupling Image taken from Machine Drawing by Dr. K L Narayan,Dr. P. Kannaiah, K. Venkata Reddy