10- M3200 STD PSA – 250 PSIG Daesung Korea - Job # 8297 Kamal Hatami, Product Engineer Feb 20 th, 2009.

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Presentation transcript:

10- M3200 STD PSA – 250 PSIG Daesung Korea - Job # 8297 Kamal Hatami, Product Engineer Feb 20 th, 2009

22 Overview 1.Job Overview 2.Project Team 3.Project Schedule 4. Project Man-hours 5.Budget 6.Communication Plan 7.Risk Elements

– Daesung Korea 1. Job Overview Customer: Daesung End User: Daesung Industrial Gases Co. Korea Application: Biogas Site Location: Seoul, South Korea Job Number: 8297 Gas Specification 1. Feed Flow: 200 NCMH 2. Feed Pressure: 123 PSIG 3. Product Flow: 106 NCMH 4. Product Pressure: 108 PSIG 5. Expected Recovery: 81% (Not Guaranteed) Product 1. M vessels, ASME, 250 MAWP 3. Automatic isolation on feed, product, manual isolation on exhaust 4. Slow pressurization and filter bypass on the feed line 5. Motor and control panel 380V/3 ph/60 Hz and speed 0.5 RPM

– Daesung Korea Time 1. Project Start Date: Feb 11, Project Duration: 12 weeks 3. Shipment Date: May 11, Commissioning Date: TBD Scope of Supply 1. Manufacturing and Assembly 1.1 Mechanical: QuestAir: Supply Valve assembly to IPI IPI: Supply fully assembled system ( beds, skid, piping) and assembles valves into system 1.2 Electrical: QuestAir: Supply Electrical panel and Motor IPI: Junction boxes and cabling inter-connections

– Daesung Korea 2. Testing QuestAir: Test the Valve & Electrical Panel Assembly IPI: System EOL Testing 3. Shipping (Ocean/Air/Road) QuestAir: Ship the Valve & Electrical Panel to IPI QuestAir: Arrange final shipment to the client site

– Daesung Korea 2.Project Contacts and QA Team Members 2.1SKS Project Lead 1.Project Manager: Ho-Jong LEE 2. Address: 2.2 QA Project Team 1. Product Engineer: Kamal Hatami, brad Moores 2. Mechanical Design: Kamal Hatami 3. Electrical Design: Joel Lancaster 4. Purchasing: Sandeep Sahota 5. Manufacturing: Mike Sayer

– Daesung Korea 3. Project Schedule Note: This is a STD 10 - M3200 with a complete Fabrication and valve design. Tasks Start Date End Date Ownership 1.App spec., P&ID,CIL, GA 12-Feb Mar-2009 KH 2.Design approved by Client 10-Mar Mar-2009 Lee 3.Electrical Design 16-Mar Mar-2009 JL 4.Electrical Panel build 19-Apr Apr-2009 WC 5.Valve build and test 19-Mar Mar-2009 MS 6.Fabrication and EOL test 27-Feb April-2009 IPI 7.Shipping 11-May-2009 IPI

– Daesung Korea 4. Project Man-hours Project Hour Breakdown Project Management: 60 hours-KH Mechanical Design: 16 hours-KH Electrical Design: 16 hours-JL Process P&ID: 4 hours-KH

– Daesung Korea 5. Budget Costs: $98,000 CAD (according to cost model) Sale Price: $185,000 CAD Contribution Margin: 47%

8297 – Daesung Korea 6.Communication Plan Date 2.1External 1. Technical Document Review (system) (Mar 10 th ) 2. Design Complete (modules) (Mar 19 th ) 3. Manufacturing Start (Feb 27 th ) 4. Purchasing Complete (Apr 18 th ) 5. Skid Leak Test (Apr 27 th ) 6. Ready to ship (May11 th ) 2.2 Internal 1. Design review and freeze (system) (Mar 10 th ) 2. All BOMs completed and uploaded (Mar 19 th ) 3. Customer change request/order (if required) 4. OTD updates/issues (weekly)

8297 – Daesung Korea 7. Risk Elements Design Basis ( Compositions, flow rate and recovery) Confirm process conditions with the customer, KH Lack of Korean certification knowledge Review old jobs and what was done. Confirm requirements with customer, KH. Electrical requirements not understood Confirm requirements with customer, KH. Start-up and PSA Integration not clear Review requirements with customer, GV.