WELCOME TO QA WEEKLY TRAINING PROGRAM

Training Topic_ 1. Quality Maintain Procedure For Higher Quality Order In Proper Way 2. Special CYZ Order Check Procedure

Content_  Introduction  Quality Maintain Procedure For Higher Quality Buyer In Proper Way  Special CYZ Order Check Procedure 4.Assessment & Feed Back (By Written Exam) 10/7/2018 3

4 Step 01_ From fabric and accessories stage GPQ will follow up the total process. Following mentioned buyer such as_ Quality Maintain Procedure For Higher Quality Buyer In Proper Way Signet Strider Peak Performance Haggar Sport Field Tchibo GP We know the mentioned buyer’s quality requirement is higher then other customer, & their critical item.

10/7/ Step 02_ Make size set s/b every color jumping size all color all size covering. Working Procedure_ It’s so happen that sometimes all color’s fabric are not found at a same time. During bulk production we face difficulties for different color. Because of different color’s have different nature, shrinkage, twisting & also different wash test result etc. Step 03_ Prior every new lay-out, must be call Mr. Paul to train the sewing operator, helper, sewing Supervisor & QA, QC person. Working Procedure_ Mr. Paul Tang is an excellent technical person, so if we work on garments difficulties with him prior production it’s possible for us to reduce garments problems/defects during sewing stage. Quality Maintain Procedure For Higher Quality Buyer In Proper Way

10/7/ Step 04_ Must require the test cutting sample before go to the Bulk. Working Procedure_ Prior bulk production must have test sample cutting (Pilot run). May be need to test sample cutting for adjust measurement & process development. If we found measurement problem should correct the pattern. If we depend on size set it’s not a good way because of size set always make by special concern, floor technician, Line chief or Supervisor, that’s why size set result is better than common garments, but test sample which made by operator we can easily understand the GMT’S Quality. If the order/color quantity less then 500 pcs should cut minimum 20 pcs. Step 05_ Every QC people must know the inspection gesture. Working Procedure_ Without having knowledge about inspection/garments check procedure it’s impossible for QC to check garments accurately. So before starting check procedure QC people must have knowledge about inspection gesture. Quality Maintain Procedure For Higher Quality Order In Proper Way

10/7/ Step 06_ Must do key-point measurement by QC supervisor & Quality Inspector. Working Procedure_ QC supervisor will check all the garments key point randomly & Quality Inspector will check all garments. At Finishing stage during pressing we’ll provide some instruction about measurement & some time not possible to control in pressing because of Fabric nature or another problem, so we need to control it in sewing stage. Step 07_ In sewing stage every QI should use QC pass sticker. Working Procedure_ After completing sewing end line QC will use sticker. Some time found so poor quality garments in finishing stage, be cause of some sewing people put garments in QC pass box without check. So all End line Q.I must be use QC pass sticker. Step 08_ In sewing stage if the reject garments is above 3%, then call out the production GM. Working Procedure_ If sewing QC found more than 3% garments rejection information must informed to production GM to take immediate step & he has to know the reject%, if necessary they will re-cut before last stage to avoid short shipment. Quality Maintain Procedure For Higher Quality Order In Proper Way

10/7/ Step 09_ Must keep all the reject garments to the QC people hand until the shipment is closed. Working Procedure_ Sorted reject garments must kept to Quality Control people until the garments ship-out. Some time we fond rejected garments in finishing stage which is same garments caught by sewing QC people in sewing stage. Some others people don’t have enough knowledge about quality. Step 10_ If Finishing people found any garments in finishing area without QC pass sticker, then return back to the sewing for re-checking. Working Procedure_ Finishing people will receive garments with QC pass sticker, that garments which don’t have sewing QC pass sticker, that’s mean those garments are not checked by Quality inspector. Previous time Buyer found sleeve opening minimum 1.5” inch up down & without QC pass sticker in final inspection, maybe someone search garments for feel up quantity he/she doesn't know what is quality problem. So if finishing people not fond QC pass sticker they will be return back to sewing floor for re-check. Quality Maintain Procedure For Higher Quality Order In Proper Way

10/7/ Step 11_ After pressing finishing QI will check again garments measurement. Working Procedure_ After complete pressing finishing QC will measure all garments randomly. Some time pressing operator don’t press pulling & continue run pressing vacuum on table that’s why some garments measurement contain discrepancy in this regards finishing QC people must be confirm again. Step 12_ Finishing QI will mark in the QC pass sticker to ensure double check. Working Procedure_ Checked garments will be marked by finishing QI and attached QC pass sticker and also check it twice time for our reference. We use the QC pass sticker like this way so that we may challenge to others people Quality Maintain Procedure For Higher Quality Order In Proper Way

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10/7/ Section- 2

10/7/ Step 01_ At first select specific area/table to continue special CYZ order checking process Working Procedure_ After receiving garments from other factories must select a specific area to continue checking process. Because if we have any necessary we may directly go there & save the time. Step 02_ After receiving special CYZ order garments GPQ will check every color 30/50 pcs of garment Working Procedure_ Received garments firstly 30/50pcs will be checked/inspected by GPQ. Because of responsible GPQ know the buyer/customer standard & which process is critical. Special CYZ Order Check Procedure

10/7/ Step 03_ Separate the defect goods & find out the key process, which process are higher defected Working Procedure_ Defect goods should be separate & find out what’s the key problem/process of that goods? For which process those goods are higher defected? Step 04_ Quality inspector must have good knowledge about garments checking Working Procedure_ The Quality inspector who’ll inspect the goods must have sound knowledge about garments checking. Because if he/she hasn’t good knowledge on garments checking he can’t identify passed bad quality garments. Special CYZ Order Check Procedure

10/7/ Step 05_ We will take exam on inspection gesture, in this exam every one must be score at list 90% Working Procedure_ On be half of QA team all Quality inspector will be trained & they’ll face to exam on inspection gesture. In this exam everyone must score at least 90% mark other wise no Quality inspector can be continue checking process. Step 06_ GPQ will give training to quality inspector how to check, Special KEY process Working Procedure_ Responsible GPQ will training to selected Quality inspector & auditor how to check & aware to key process. After completing training, they will start checking. Special CYZ Order Check Procedure

10/7/ Step 06_QC pass garments will keep separately & QC in-charge take record hourly pass qty individually with defect qty, if defect rate reach 20% in one process then another person will assign for checking this process Special CYZ Order Check Procedure Working Procedure_ 1. QC pass garments keep individually then responsible auditor should audit by individually If the audit fail Quality inspector will re-check 100% by him self. By this we may know which quality inspector are good & which are bad if this people not improve they’ll be changed. 2. QC pass garments must be take record then we calculate this goods check finishing time if necessary add more Quality inspector. 3. Take record alteration because if defect rate reach 20% then that should be double check by another selected QC person for better quality & also we may know which special CYZ order factory quality is bad.

10/7/ Step 08_ Every 02 hours QC passed garments will randomly Audit by responsible GPQ & take record Working Procedure_ Every two (02) Hours Responsible GPQ will randomly Audit garments Like lot pass audit & will take record. Step 09_ We will compare defect rate/presentence among all of special CYZ order factory, Higher defected rate factory will be marked & for the next time will not provide any more order Special CYZ Order Check Procedure Step 07_ GPQ/Management will be following the audit procedure, if good they will continue audit Working Procedure_ GPQ/Management will follow audit procedure because we need good quality garments, if his/her audit procedure in not good we’ve to face big problem in final inspection.

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