Analytical Cost Model (16 T dipole)

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Presentation transcript:

Analytical Cost Model (16 T dipole) T. Martínez, J. Munilla, F. Toral - CIEMAT Progress Meeting #, October. 13th, 2016

Preliminary main cost drivers Manufacturing of main components (strict fabrication tolerances): End spacers Cu-Alloy wedges Iron yoke laminations Iron pads Conductor and wedges insulation. Impregnation Ground insulation Plasma coating Quench Heaters (Tiina Salmi talk) 2

Status of the analytical study End Spacers: Reference price (11T): 1.100€ (end saddle)+4.200€=5.300€ per coil Estimation for 16T : Inner layers: 4.416,6€ Outer layers: 9.169€ 2 coils and 2 apertures: 54.342,6€ per magnet Scaling by volume 3

Status of the analytical study Cu-Alloy Wedges: 4

Status of the analytical study Cu-Alloy Wedges: Quotation for these 2 different profiles of wedges has been asked to Luvata and Buntmetall One dipole cold mass contains approximately 560 meters of copper wedges of each different profile. The wedges shall be delivered in 3500 mm long pieces. Consequently in one cold mass there are 160 copper wedges pieces of each profile. Luvata proposal: Half length: 1750 mm long pieces Change in tolerances: thickness +/- 0,03 mm width +0,04 /-0,06 mm 5

Status of the analytical study Iron yoke and iron pad laminations (ARMCO): Manufacturing tolerances still under discussion Laminations of 5,8 mm could be a good starting point Meeting organized with AK steel next Wednesday Conductor and Wedges Insulation: Experts form CERN has been contacted Impregnation: CTD-101K will be used Price will be required Ground insulation: price for Kapton HN 125 microns has been required (500 km lenght/ 250 mm width) 6

Status of the analytical study Plasma Coating: 2000€ per set of 14 parts for the plasma coating of the MQXF (1 coil) Scaling by areas as Etienne Rochepault has suggested: MQXF aperture: 150 mm Dipole/quadrupole: 4 layers/2 layers 2 coils per magnet 2 apertures Final price: 10.667€ per magnet 1/3 x2 x2 x2 x2 7