Chapter 6 Requirements for a Maintenance Program Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

AC 120-16E Aviation Maintenance Program Outlined FAA Advisory Circular Requires Ops Specs Authorizes maintenance program Required maintenance manuals Operational equipment as commercial airliner Describes airline responsibility for performing approved maintenance/alterations Accomplished by airliner or contractor Applies to any individual employed/engaged Air carrier maintenance Preventative maintenance Alteration of its aircraft Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Maintenance AC 120-16E Scope/Content Background of programs FAA regulatory requirements Airworthiness responsibility Air carrier maintenance manual/organization Maintenance record keeping system Accomplishment/approval of maintenance and alterations Maintenance schedule Required inspection items (RII) Contract maintenance Personnel training Continuous analysis surveillance system (CASS) Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Airworthiness Responsibility Air carrier/operator Responsible Maintenance/alterations of aircraft Ops specs for each model aircraft Adhere to FAA approved maintenance program Must follow their policies/procedures/regulatory Changes Approved by FAA Maintenance completed by Carrier Another carrier Third party maintenance organization Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Airworthiness Responsibility Operating airline Responsible for Ensuring work completed to their Maintenance schedule Standards Requirements Airline’s regulatory authority requirements Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Air Carrier Maintenance Manual Expansion of manufacturer’s manuals All-inclusive expression of maintenance plan Manuals guide maintenance program Administrative policies and procedures Administration management and accomplishment Audit/inspection Flight/ground events Severe turbulence Hard landings Overweight landings Manual identifies Types of inspections Maintenance processes Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Maintenance Organization FAA requires organization Perform Supervise Manage Amend Manage/guide personnel Provide direction necessary to achieve program objectives Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Maintenance Organization Essential elements Director of Maintenance (DOM) Responsible for overall maintenance Have current FAA A&P rating Chief inspector Maintenance duties/responsibilities Current functions at site Names Aircraft Ensure after maintenance service Airworthy Properly maintained Highest degree of safety Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Maintenance Organization Essential elements Maintenance personnel Current/qualified Sufficient experience Delegate Manage Control Highest degree of safety RII inspections Separate from routine/daily inspections Management activities All functions are being accomplished Program remains effective Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Manufacturer Record Keeping Aircraft built to type certificate Airworthy condition at delivery Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Manufacturer Record Keeping Airline Keep aircraft in airworthy condition Accurate records of maintenance/alterations Summary/airworthiness status information Logbook Maintained in aircraft Flight information Flight times, fuel/oil uplift, crew data Crew can identify maintenance related problems Corrective action/aircraft release Mechanical reliability report (MRR) Mechanical interruption summary (MIS) Reports of major alterations/repairs Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Maintenance Program Instructions Conducting maintenance on aircraft Specific maintenance Engines Propellers Parts Appliances Scheduled maintenance Tasks according to time limitations Unscheduled maintenance Follow Procedures Maintenance standards Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Maintenance Program Instructions RII “Those items which could result in unsafe operation of the aircraft “If maintenance is not performed correctly or if improper parts are used” Propellers Parts Appliances FAA does not specify Airline required to identify their own unique items Identify names of qualified/authorized personnel Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Manufacturer Schedule Maintenance Task Schedules What maintenance to be accomplished Time limitations How to accomplish When/how often to accomplish Airlines Organize individual tasks into scheduled work packages Comply with their needs Input from MRB report Tasks divided into groups Flight hours/cycles Calendar items Programs vary from airline to airline Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

RII Related to flight safety/airworthiness Must be identified in manuals Identify RII procedures RII authorization Requirement on Job cards Work forms Engineering orders Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Contract Maintenance Complies with Part 121/135 Airline responsible for Providing proper training to contractors Airline policies/procedures Clear authority Responsibility Direction Contractor maintenance personnel Skills Facilities Knowledge of airline’s manuals On-site audit Inspection of facilities/equipment Competent personnel Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Contract Maintenance Maintenance options Other airline Repair station Third-party maintenance organization Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Personnel Training Initial training Airlines Indoctrination Company orientation Policies/procedures Courses Aircraft systems Ground equipment Hazardous materials training Airlines Validate AMT’s skills through testing Provide recurrent training Specialized training Changes to equipment, procedures, regulations Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

CASS Quality Assurance Program Detect/correct program deficiencies Surveillance Analysis Data collection Corrective action Problem areas Tracks effectiveness Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

CASS System requires Audits Analysis of effectiveness Trends analysis Self-reporting Analysis of effectiveness Identifying deficiencies Safety management Risk management Investigation analysis Corrective action/follow-ups Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Additional Documentation Engineering Establish initial maintenance program Continually upgrade Technical assistance Troubleshooting Workable maintenance processes/procedures Review manufacturer’s service bulletins Other maintenance tips, changes, suggestions Engineering expertise Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Additional Documentation Materials Part and supplies Purchasing/warehousing Tools Issuance of parts Handling of warranty claims Planning Scheduled maintenance activities Manpower Facilities Supplies Collects data on time, manpower, facilities used Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Additional Documentation Maintenance Control Center Keep track of all vehicles in operation Location Maintenance/servicing needs Other requirements Minimize delays/down time Dispatches personnel for support Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Additional Documentation Training Records of all training Engineers Supervisors Managers Inspectors Type of training Initial Recurrent New skills Processes/procedures Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Additional Documentation Computing Provides Equipment Software Support Programs Parts tracking/control Collecting/manipulating reliability data Data collection on malfunctions Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Additional Documentation Publications All technical publications Up-to-date Paper Microfilm Electronic media Distribution Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.