Daniel Walczyk, PhD, PE Professor and Center Director.

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Presentation transcript:

Daniel Walczyk, PhD, PE Professor and Center Director

Center for Automation Technologies and Systems Rensselaer Polytechnic Institute ESD Program: NYSTAR Technical & Business Consultation Needs/Resource Matching within Rensselaer Collaborative Research and Grant Writing Proof of Concept Demonstration of New Manufacturable Products, Manufacturing Processes and Systems Surrogate R&D and/or Manufacturing Engineering Department for SMEs Mechanical, electrical, chemical, materials, industrial, computer systems and biomedical engineering expertise Smart manufacturing and advanced controls expertise Computational modeling expertise (FEA, CFD, multi-physics) Fully equipped & staffed prototyping shop (CNC machining, 3D printing, metal working, plastics processing, composites mfg., AWJ and laser cutting) Product and process characterization within Rensselaer (mechanical, electrical, materials, chemical, biological) 13,000 ft2 of lab space including high bay with 20-ton gantry crane Industries Served: All manufacturers from small to medium-size enterprises (SMEs) to multi-national corporations Automation and advanced robotics testbeds Clean room space

Automation & Robotics Applied to Advanced Manufacturing Production and Assembly Advanced materials processing (e.g., composites, polymers, biomaterials) Additive manufacturing (metal, bioadditive, food) Collaborative robotics Clean tech energy products (e.g., fuel cells, batteries) Computation modeling of manufacturing processes Smart manufacturing Manufacturing taxonomy, i.e. specialization of a conceptualization Digital manufacturing, digital thread, digital twin

Proof of Concept Demonstration Patented Pressure Focusing Layer (PFL) Concept for Advanced Composites Manufacturing Compression Mold/Mask Shape Optimization to Achieve Uniform Consolidation Pressure (similar to autoclaving) Advanced Tooling Concepts 3D Part Fabrication with PFL Mold Set