Heat loads due to impedance: update and required upgrades

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Presentation transcript:

Heat loads due to impedance: update and required upgrades G. Arduini, M. Barnes, P. Baudrenghien, N. Biancacci, R. Calaga, F. Carra, F. Caspers, H. Day, J. Esteban Mueller, O. Frasciello, G. Iadarola, T. Jin, A. Lechner, E. Métral, G. Rumolo, B. Salvant, E. Shaposhnikova, J. Uythoven, N. Wang, R. Wanzenberg, O. Zagorodnova, C. Zannini, M. Zobov. Many thanks to WP2 members and the relevant equipment groups for their input and for the very efficient teamwork over the years Special thanks to our collaborators at INFN Frascati, la Sapienza, DESY, TU Darmstadt and IHEP Beijing!

Follow up of many talks and work over the last years at the HiLumi meetings, WP2 task leader meetings and task 2.4 meetings.

Agenda Beam induced heating? Current issues Reaching HL-LHC parameters Scaling heat load Status of current issues Current devices to monitor What we do not know Possible mitigations Perspectives

Beam induced heating? Energy Intensity Temp TOTEM Roman pots Temp MKI Temp ATLAS-ALFA Roman pot TOTEM “IN” Example of temperature of certain LHC devices during physics fills MKI: injection kicker TOTEM Roman pots ATLAS-ALFA Roman pots Temperature increase due to the interaction of beam induced wake fields with the surrounding  Beam induced heating has affected operation since intensity ramp up started in mid-2011

Agenda Beam induced heating? Current issues Reaching HL-LHC parameters Scaling heat load Status of current issues Current devices to monitor What we do not know Possible mitigations Perspectives

Heating issues in LHC before LS1 Damaged synchrotron light monitor in 2012 Damaged vacuum module in 2011 Damaged injection collimator in 2011 ALFA detector could be damaged Injection kicker delays injection Some collimators are heating one single cryogenic module (Q6R5) has no margin for cooling.

Summary table of LHC issues equipment Problem 2011 2012 2015 HL-LHC? VMTSA Damage removed TDI Beam screen reinforced, copper coating on the jaw New design underway MKI Delay Beam screen and tank emissivity upgrade Current upgrade may not be enough Collimators Few dumps Non conformity solved. TCTVB removed 400 W expected for 7 kW cooling Beam screen Regulation at the limit Q6R5 and TOTEM Upgrade of the valves + TOTEM check Upgrade should be sufficient ALFA Risk of damage New design + cooling No forward physics after LS3? BSRT Deformation suspected BGI vacuum increase Damage Limits operation  2012 was a bad year for heating issues! Worry that can limit operation Should be fine

Summary table of LHC issues equipment Problem 2011 2012 2015 HL-LHC? VMTSA Damage removed TDI Beam screen reinforced, copper coating on the jaw New design underway MKI Delay Beam screen upgrade and non conformity solved Current upgrade may not be enough Collimators Few dumps Non conformity solved. TCTVB removed 400 W expected for 7 kW cooling Beam screen Regulation at the limit Q6R5 and TOTEM Upgrade of the valves + TOTEM check Upgrade should be sufficient ALFA Risk of damage New design + cooling No forward physics after LS3? BSRT Deformation suspected BGI vacuum increase To be followed up Most problems were seriously and efficiently addressed 2015 went much better! Other devices may show up in the list Beam screen heating critical, but impedance contribution small Damage Limits operation Worry that can limit operation Should be fine

Agenda Beam induced heating? Current issues Reaching HL-LHC parameters Scaling heat load Status of current issues Current devices to monitor What we do not know Possible mitigations Perspectives

Increase in heat load only from intensity increase Factor from situation before LS1 Nominal (25 ns) ultimate (25 ns) Before LS1 (50 ns) HL-LHC (25 ns) M 2808 1374 2748 Nb 1.15 1.8 1.6 2.2 Broadband (M*Nb2) 1.1 2.6 1 3.8 Narrow band (M*Nb)2 5.3 7.6 *Narrow band is a worst case scenario assuming that the resonance stands exactly at a multiple of 40 MHz Significant increase in heat load from impedance with HL-LHC intensity (factor 4 to 7)

Factor from situation before LS1 Increase in heat load from intensity increase and bunch length decrease to 8.1 cm (1.08 ns) -> 30% more heat load Factor from situation before LS1 Nominal (25 ns) ultimate (25 ns) Before LS1 (50 ns) HL-LHC (25 ns) M 2808 1374 2748 Nb 1.15 1.8 1.6 2.2 Broadband (M*Nb2) 1.3 3.3 1 4.8 Narrow band (M*Nb)2 2.7 6.7 9.6 *Narrow band is a worst case scenario assuming that the resonance stands exactly at a multiple of 40 MHz Significant increase in heat load from impedance with HL-LHC parameters (factor 5 to 10) Hardware that are limiting now or marginal need to be upgraded for HL-LHC Bunch length decrease during the fill to 0.8 ns (~6 cm) would lead to a factor 2 increase (at constant intensity) Note: a further reduction of bunch length to 4 cm leads to an additional factor of at least 3 in power loss

Summary table of LHC issues equipment Problem 2011 2012 2015 HL-LHC? VMTSA Damage removed TDI Beam screen reinforced, copper coating on the jaw New design underway MKI Delay Beam screen upgrade and non conformity solved Current upgrade may not be enough Collimators Few dumps Non conformity solved. TCTVB removed 400 W expected for 7 kW cooling Beam screen Regulation at the limit Q6R5 and TOTEM Upgrade of the valves + TOTEM check Enough cooling for arc beam screen for intensity ramp-up? ALFA Risk of damage New design + cooling No forward physics after LS3? BSRT Deformation suspected BGI vacuum increase To be followed up Most problems were seriously and efficiently addressed 2015 went much better! Other devices may show up in the list Damage Limits operation Worry that can limit operation Should be fine

Why these good results in 2015? Very strong effort by equipment groups to improve the impedance of their device: only the TDI suggestions could not be implemented Strict rules enforced by impedance team for installation of new hardware into LHC or modification Effort on heating monitoring tools: Additional monitoring requested and implemented Temperature and vacuum fixed displays in control room and analyzers Alarms by interlock system (SMS) to detect abnormal behavior (no dump) Tools to display Synchronous phase error and beam spectra  allowed detecting issues already with low intensity beam Most heating issues are expected to be linked to broadband impedance:  25 ns beam with 2000 bunches is less demanding than 50 ns before LS1 for broadband impedances.  bunch length at the beginning of physics was increased to 1.35 ns during the intensity ramp-up (and then was let decreased thanks to SR damping)

Agenda Beam induced heating? Current issues Reaching HL-LHC parameters Scaling heat load Status of current issues Current devices to monitor Beam screen (triplets and arc) Injection kickers (MKI) Injection protection collimators (TDI) Crab cavities And… What we do not know Possible mitigations Perspectives

Triplet beam screen heat load vs beam screen temperature E. Métral and C. Zannini, “Temperature effects on image current losses in the triplets”, 33rd HiLumi WP2 Task Leader Meeting, Friday, September 5, 2014 E. Métral and C. Zannini G. Iadarola at KEK 2014: Impact of the operating temperature up to about factor 2 Triplets should be coated (i.e. no electron cloud) and synchrotron radiation expected to be negligible in LSS (impact of crossing angle to be evaluated )  Values well within the available cooling capacity (4.8 W/m)

Effect of the weld(s) “Transverse” weld “Longitudinal” weld note: not easy to get convergence with CST simulations for this case Requires refined mesh near the weld.

Effect of transverse weld (IP1, IP5 new beam screen) Na Wang  Power loss for 2*2748 bunches at 2.2e11 p/b Element Length [mm] Number Power loss [W] Q1 8 4 0.2 Q2 0.32 Q3 0.16 D1 D2 16 0.46 Q4 0.28 Total -- 1.6 Power loss per meter for 1 beam (for D2) in transverse weld: 3.6 [W/m] in beam screen: 0.13 [W/m] Small increase expected for the whole length However, this will generate longitudinal hot spots. Is that an issue?

Octogonal beam screen with 2 welds (4 mm wide) Study for new design of triplet beam screen (in collaboration with TE-VSC) Coating with amorphous carbon for electron cloud reduction Small impact only on imaginary part of impedance. No impact on beam induced RF heating. Proposed geometry with two welds instead of one Octogonal beam screen with 2 welds (4 mm wide)  1 weld : 70% increase in heat load with respect to no weld  2 welds : factor 2 increase in heat load with respect to no weld

Started study on triplet beam screen holes F. Riminucci et al  Very small impact of holes on beam screen heat load

Beam screen heat load from impedance (LHC and HL-LHC) Power dissipated by the beam in the beam screen in mW/m (for 2 beams) Beam screen Radius (mm) 2012 4TeV 1374b 1.7e11 1.25 ns 2015 6.5 TeV 2248b 1.2e11 Nominal 7TeV 2808b 1.15e11 1 ns HL-LHC 2748b 2.2e11 1.08 ns Arc(*) 18.4 187 176 290 927 Current Q1(*) 24 143 135 222 710 Current Q2-Q3(*) 18.95 181 171 282 900 New Q1(**) 49 - 151 483 New Q2-Q3(**) 59 126 401 More than factor 5 (*) Assumes 1 weld (2mm wide) on the side of the beam screen (**) Assumes 2 weld (4mm wide) on each side of the beam screen

Beam screen heat load from impedance (LHC and HL-LHC) Power dissipated by the beam in the beam screen in W/half cell (for 2 beams) Beam screen Radius (mm) 2012 4TeV 1374b 1.7e11 1.25 ns 2015 6.5 TeV 2248b 1.2e11 Nominal 7TeV 2808b 1.15e11 1 ns HL-LHC 2748b 2.2e11 1.08 ns Arc(*) 18.4 10 W 9 W 15.5 W 49 W (*) Assumes 1 weld (2mm wide) on the side of the beam screen (**) Assumes 2 weld (4mm wide) on each side of the beam screen

Comparing with cooling capacity Beam screen Coated for HL-LHC? Synchrotron radiation(*) Impedance heating Secondaries What is left for ecloud? Assumed available cooling capacity Triplets in IR1 and IR5 Yes 0.44 W/m ? Coating assumed 4.8 W/m Will be upgraded Triplets in IR2 and IR8 0.805 W/m Will be upgraded? Arc beam screen No 33 W 50 W 0 W 77 W 160 W (*) Data from L. Tavian, annual HiLumi workshop 2013 Heat load to beam screen from impedance will increase significantly and is expected not to be minor anymore with respect to cooling capacity, in particular for the arcs. Electron cloud heatload in IT and MS presented by G. Iadarola at KEK 2014 (could reach 20 W/m for non coated MS quadrupoles with SEY=1.3, see appendix)  Activity to be followed up by the heat load working group

Comparing with cooling capacity Arc beam screen Synchrotron radiation(*) Impedance heating What is left for ecloud? Assumed current cooling capacity 2015 11 W 9 W 140 W 160 W Nominal 18 W 15.5 W 126 W HL-LHC 33 W 50 W 77 W To be confirmed by TE-CRG (*) Data scaled from L. Tavian, annual HiLumi workshop 2013 2015 Nominal HL-HLC Heat load to beam screen from impedance will increase significantly and is expected not to be small anymore with respect to cooling capacity, in particular for the arcs.  Could this cause a significant slow down of the intensity ramp up?  Activity to be followed up by the heat load working group

Heating from electron cloud

Agenda Beam induced heating? Current issues Reaching HL-LHC parameters Scaling heat load Status of current issues Current devices to monitor Beam screen (triplets and arc) Injection kickers (MKI) Injection protection collimators (TDI) Crab cavities And… What we do not know Possible mitigations Perspectives

Injection kicker MKI M. Barnes, H. Day et al LHC Run 1: heating on one non-conforming kicker limited Run1 performance (+1-2h turnaround, on a few occasions)  was due to a twisted beam screen. Ferrites reached Curie temperature of 120 C with an estimated power loss of 160 W/m (averaged over the length) for this non-conforming magnet. Significant effort of the TE-ABT team during LS1: Increase number of screen conductors from 15 to 24 to better screen the ferrite Change of geometry at capacitively coupled end of the ceramic chamber to reduce electric field  Upgrade worked very well: no further limitation!

MKI: expectation for HL-LHC M. Barnes, H. Day, L. Vega Cid et al 2012 Run 2 HL-LHC Power deposition 161 W/m 42 W/m (max 52 W/m) 138 W/m (max 170 W/m) HL-LHC: 2748 bunches 2.2e11 p/b and 1.08 ns Different geometry The power loss will not be deposited at the same location Was more spread along the MKI length Expected to be now more localized at the upstream (capacitively coupled) end (simulations and temperature measurements during 2015 in general agreement) Need to be careful as the upstream end could reach Curie temperature well before the rest. Studies ongoing.  In case bunch length is too short, possibility to blow up at the start of the ramp and during the fill

Agenda Beam induced heating? Current issues Reaching HL-LHC parameters Scaling heat load Status of current issues Current devices to monitor Beam screen (triplets and arc) Injection kickers (MKI) Injection protection collimators (TDI) Crab cavities And… What we do not know Possible mitigations Perspectives

Injection protection collimators (TDIS) Serious issues with the current TDIs (in particular TDI8)  very careful check of the new TDIS Optimization of impedance and improvement of cooling has high priority: Recommended in particular: To reduce resistive contribution: Copper coating on the jaw To reduce geometric contribution: Closing the gap between the jaws and the beam screen with RF fingers Avoiding cavities and steps at the transitions (difficult due to dose constraints) Find a good compromise between low impedance at injection and flat top Geometry not finalized T. Jin et al  Need to see the effect of reducing the resistive wall impedance with copper coating in 2016

TDI simulation studies at INFN Frascati (O. Frasciello, M. Zobov et al) Proposal from INFN: (1) damp modes resonating inside the transitions with waveguide, ferrites or coupler, (2) reduce by a factor 2 the taper impedance using a nonlinear taper.

Agenda Beam induced heating? Current issues Reaching HL-LHC parameters Scaling heat load Status of current issues Current devices to monitor Beam screen (triplets and arc) Injection kickers (MKI) Injection protection collimators (TDI) Crab cavities And… What we do not know Possible mitigations Perspectives

Crab cavities N. Biancacci et al

N. Biancacci et al

N. Biancacci et al Dangerous beam modes are separated by 40 MHz, Rs= 25800 Q = 1270 Fr=595 MHz Rs= 70100 Q = 7200 Fr=959 MHz Dangerous beam modes are separated by 40 MHz, Q are already low for superconducting cavities (~1000 to 10000) it should be more efficient to detune the modes in case they are in the dangerous region (+/- 3 MHz from multiples of 40 MHz)

Agenda Beam induced heating? Current issues Reaching HL-LHC parameters Scaling heat load Status of current issues Current devices to monitor Beam screen (triplets and arc) Injection kickers (MKI) Injection protection collimators (TDI) Crab cavities And… What we do not know Possible mitigations Perspectives

Other devices to monitor for HL-LHC Experimental beam pipes (CMS and ATLAS data from R. Wanzenberg and O. Zagorodnova - DESY) CMS chamber (e.g. mode 750 MHz, R=1.5 kOhm): from 50 W before LS1 to potentially more than 350 W ATLAS chamber: no significant mode expected ALICE chamber (e.g. mode 530 MHz, R=1.5 kOhm): from 150 W before LS1 to potentially more than 1 kW LHCb chamber (e.g. mode 620 MHz, R=0.6 kOhm): from 30 W before LS1 to potentially more than 250 W LHCb VELO: plan to reduce aperture with colliding beams from 5 mm to 3.5 mm. Instrumentation Upgraded BSRT  so far very stable temperatures! striplines, button BPMs, wall current monitor  some electronics may need to be changed to accept more power. Accelerating RF cavities R. Calaga: very small power extracted from the RF couplers before LS1 (a few Watts). Possibility to detune the modes in case of problem. New collimators, MKD, recombination chambers, electron lens, beam-beam compensation (strong impact expected if outside of collimator) Other ideas?

Power from resonant modes for ALICE Modes from R. Wanzenberg and O. Zagorodnova, DESY Significant increase of power loss with HL-LHC parameters (here with 1.2 ns)  even the modes at higher frequencies are significant (of the order of 20 to 50 W)  Similar case for CMS and LHCb

Measured ALICE beam pipe temperatures

Agenda Beam induced heating? Current issues Reaching HL-LHC parameters Scaling heat load Status of current issues Current devices to monitor Beam screen (triplets and arc) Injection kickers (MKI) Injection protection collimators (TDI) Crab cavities And… What we do not know Possible mitigations Perspectives

What we don’t know Many devices are not yet designed Non conformities Need more systematic temperature monitoring on near beam hardware Need to check cooling system before/during installation Need to check longitudinal impedance of new equipment before installation to detect problems Fruitful work with thermal simulation experts to predict temperature distribution, but still a difficult process (already started within TE-ABT for MKIs)

Agenda Main messages Current issues in LHC Beam induced heating? Reaching HL-LHC parameters Scaling heat load Status of current issues Other devices to monitor What we do not know Possible mitigations Perspectives

Possible mitigations in case of issues Reduce longitudinal impedance Avoid unnecessary cavities (contact RF fingers, elliptical bellows for elliptical chambers, tapered transitions) If the heating is due to resistive wall, increase material conductivity If the heating is due to trapped modes, reduce material conductivity Reduce impedance overlap with beam spectrum For resistive wall or broad resonance, increase bunch length. For narrow resonance, detune the resonant mode (with ferrite or coupler) Possibility to tune the beam spectrum with the longitudinal distribution (higher harmonic cavity) Reduce bunch or beam intensity Use flat bunches (very successful MDs by E. Shaposhnikova et al) Extract the heat from critical locations (ferrite, RF fingers, all mode coupler)

LHC Morning meeting – WH & JW Bunch Flattening J. E. Mueller, E. Shaposhnikova et al. ATLAS CMS 3x1033 2x1033 some reduction on lumi seen 5% / ~ 0.15x1033 but no optimization (lumi scan done) to be checked what fraction from abort gap cleaning from geometric factor or simply offset 29/10/2015 LHC Morning meeting – WH & JW

Significant impact of bunch flattening on heating MKI tube Intensity Beam screen S12 AFP TOTEM Bunch length Bunch flattening applied Effective tool against heating of several hardware (e.g. MKI tube, beam screen, Roman pots)

Agenda Main messages Current issues in LHC Beam induced heating? Reaching HL-LHC parameters Scaling heat load Status of current issues Other devices to monitor What we do not know Possible mitigations Perspectives

Main messages Many heating issues related to beam impedance in 2011 and 2012. Strong effort by equipment groups to modify existing hardware and optimize new ones paid off  less issues in 2015 so far. Still need to optimize LHC hardware as the conditions will be much tougher in HL-LHC era (~factor 5 more )  Hardware already at the limit will likely require modifications: TDI (planned for LS2), already significant improvement expected after this YETS MKI (ongoing effort to assess the limits with reasonable confidence and further improve the situation) Arc beam screen cooling needs to be assessed in collaboration with WP9 (heat load WG) Beware of non-conformities Check carefully all devices and cooling that are supposed to be put in the LHC Need of efficient temperature monitoring during intensity ramp up to detect problems early Strategies for mitigation: Optimize designs to reduce heat load If cavities are necessary, detune and localize the heat loss in ferrites. Working now on extracting the heat from the system (longer term) Higher harmonic system will give flexibility to tune the bunch distribution in case of problem

Thank you very much for your attention!

L. Tavian, HiLumi 2013

Flat bunches: another degree of freedom in case of abnormal heating Juan Esteban Mueller, Elena Shaposhnikova et al Temperature [ºC] UTC Time ALFA TCTVB Bunch lengths Voltage variation RF phase modulation  LHC MD in 2012: excitation to flatten bunches reduced temperature on TCTVB and ALFA

Power from main mode of DQW Probability of getting more than 1 kW: 20% (if the mode is within 3 MHz of a beam spectrum line). More effective to detune the mode than to reduce R.

Heat load due to impedance Impact of the operating temperature up to about factor 2 Values well within the available cooling capacity (4.8 W/m)

Beam screens in matching quadrupoles (Type 1) BSMQ_1 (22.5, 17.6) mm Beam screen shape very similar to that of the LHC arcs The dependence on the magnetic gradient is quite weak The increase in bunch intensity causes a slight decrease of the electron flux and a slight increase of the multipacting threshold For large SEY the heat load is stronger for HL-LHC intensity e-cloud mitigation through scrubbing, low SEY coating (a-C) and/or clearing electrodes is needed to operate within the cryo cooling capacity 1.15x1011 ppb 2.20x1011 ppb Impedance heating Cryo cooling capacity

Beam screens in matching quadrupoles (Type 2) The increase in bunch intensity causes a slight increase of the multipacting threshold For large SEY the heat load is stronger for HL-LHC intensity The dependence on the magnetic gradient is quite weak e-cloud mitigation through scrubbing, low SEY coating (a-C) and/or clearing electrodes is needed to operate within the cryo cooling capacity BSMQ_2 (28.9, 24.0) mm 1.15x1011 ppb 2.20x1011 ppb Impedance heating Cryo cooling capacity

Beam screens in matching quadrupoles (Type HL) Beam screen shape not installed in the present machine The dependence on the magnetic gradient is quite weak Multipacting threshold very similar for nominal and HL-LHC intensity Heat load is stronger for HL-LHC intensity e-cloud mitigation through scrubbing, low SEY coating (a-C) and/or clearing electrodes is needed to operate within the cryo cooling capacity BSMQ_HL (37, 32) mm 1.15x1011 ppb 2.20x1011 ppb Impedance heating Cryo cooling capacity

Beam screen in D2 separation dipoles (IR2&8) The increase in bunch intensity causes a decrease of the multipacting threshold For all the SEY values the heat load is stronger for HL-LHC intensity The dependence on the beam size is quite weak (except for the smallest,  simulation numerically quite challenging, further checks needed) e-cloud mitigation through scrubbing, low SEY coating (a-C) and/or clearing electrodes is needed to operate within the cryo cooling capacity (26.4, 31.3) mm BSD2 1.15x1011 ppb 2.20x1011 ppb Beam size factor w.r.t. fully squeezed round optics Cryo cooling capacity

Locations of long range encounters Inner triplets and D1 dipoles (IR1&5) Q1 Q2 Q3 D1 D2 Q4 Q5 Q6 Q7 IR1: ATLAS EC much weaker close to long range encounters Modules with the same beam screen and field structure behave very similarly Q1 Q2 Q3 D1 Locations of long range encounters

Inner triplets and D1 dipoles (IR2&8) Q1 Q2 Q3 D1 Nominal LHC HL-LHC