Modular R.O.V for Sub-Sea Operations

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Presentation transcript:

Modular R.O.V for Sub-Sea Operations Oluyemi Farayibi Juan Gomez Gustav Guijt David Martinez Introductory Presentation Victor Ortiz 09/28/2015

ROV Presentation Outline What is an ROV? CAD Designs A Brief History of ROVs Project Timeline The Problem in the Industry Estimated Expenditures Project Goals Goals for the next presentation The MATE Competition Questions/Comments ROV Systems Basic Frame Designs Design Comparison and Selection Criteria

What is an ROV? [R] – Remotely [O] – Operated [V] – Vehicle Used in: National Defense. Construction, Inspection, and Maintenance. Resource Extraction. Science. Archaeology Telecommunications. Recreation and Entertainment. Search and Recovery. Education. ROV’s allow their operators to pilot them from a relatively safe, dry, and comfortable place, usually on a ship or platform located at the surface of the water above the ROV. The pilot directs the ROV to perform its underwater work, usually communicating with the vehicle by means of a cable (called a tether or umbilical). This all-important tether also transmit electrical power to the robot and allows data, including audio, video, still images, navigational information, and other sensor readings to be sent back to the pilot.

A Brief History of ROVs Existed in one form or another since 1860s. In 1953 the first tethered ROV was developed. During the 1960s the Navy funded advances in the Remotely Operated Vehicles. During the 1970s and 1980s, commercial firms started utilizing ROVs in subsea drilling operations. ROVs now operate at 10,000 feet to support drilling. Record depth of almost 35,791 feet reached by the Japanese Kaiko Ultra-Deep ROV in 1995 ROVs have existed in one form or another since the 1860s. With the first one being acknowledged as the PUV developed by Luppis-Whitehead Automobile in Austria during the mid 1860s, but it was not until the 1960s, when U.S. Navy looked at ROV technology for recovering underwater ordinance that the technology advanced to an operational state. During the 1970’s and 80’s, commercial firms saw a saw a future in ROV support in offshore drilling and oil fields, and funded advancements in the technology. Today ROVs perform numerous tasks in many fields, including inspection of subsea structures, pipelines and platforms, construction, and repair work. With ROVs working at depths up to 10,000 feet to support offshore oil rigs, and a record depth of about 35,791 feet (10,909 meters)

The Problem in the Industry ROVs can be Bulky to fit all the sensors and devices. Larger and heavier designs require stronger motors to overcome the weight and drag, leading to less maneuverability. Remotely Operated Vehicles are often large and bulky to fit all the sensors and devices that might be needed to accomplish its job. Meaning space is used up by devices that might not be needed to complete missions. These larger and heavier designs make it difficult to maneuver the R.O.V, and require stronger motors and more power to be successful. There is a need for a new type of ROV, that can be set-up for specific missions and jobs

Project Goals Primary Goals Secondary Goals To design, optimize and build an ROV with a modular design Design of an ROV universal base To install and program a microcontroller and various sub-microcontrollers To design and implement motors, sensors and “plug-and- play” ports To participate in the MATE Underwater Robotics Competition Design of new components Control arms with different applications Laser sensors Variable ballast to control Buoyancy To enter the international MATE Competition

2016 Mate ROV Competition MATE Center was founded as a National Science Foundation Advance Technological Education since 1997. Teach STEM and prepare students for technical careers. Competition Classes: Scout- Beginner Navigator- Intermediate Ranger- Moderate Explorer- Advance SCOUT: *Elementary schools with robotic experience *Middle Schools *High Schools new to robotics NAVIGATOR: *Elementary schools with robotics experience *Middle schools with robotics experience *High schools new to robotics RANGER: *High schools *Community colleges and universities new to robotics EXPLORER: *High schools with MATE competition experience *Community colleges and universities

ROV Systems Frame Control Systems Propulsion Systems Micro-controller, Camera, Lights Propulsion Systems Buoyancy (Ballast vs. Foam) Deployment How to get in and out of water. Tether Management System Operational Components: Pressure Transducer Water-Current Flow Meter Control Arm

Basic Frame Types Rectangular Prism Cylindrical Octagonal Flat Pros: Not affected by waves Allows good deflection of water* Hollow design Ease of access of parts Cons: Requires power to steer Takes up unneeded space Cylindrical Pros: Compact ability increases maneuverability Requires less power to steer No unneeded space Cons: Waves affect stability Does not allow good deflection of parts Does not allow ease of access of parts Solid design increases drag Pros: Not affected by waves Hollow design Ease of access of parts Cons: Requires power to steer Does not allow good deflection of water Takes up unneeded space Pros: Compact ability increases maneuverability Requires less power to steer Allows good deflection of water Cons: Waves affect stability Does not allow ease of access of parts Solid design increases drag Octagonal Flat

Design Comparison and Selection Criteria Maneuverability Hydro-dynamics Internal Space Utilization Modular Optimization Corrosion Resistance Totals Rectangular 1 2 3 5 12 Cylindrical 4 16 Octagonal 17 Flat

Thruster Arrangement Three Thruster ROV Four Thruster ROV Five Thruster ROV Cheapest Bad Maneuverability Max 2 degree freedom Moderate Cost Moderate Maneuverability Max 3 degrees of freedom Needs powerful horizontal motor Expensive Cost Best Maneuverability Max 4 degrees of freedom Extra Maneuverability

CAD Designs

Force Analysis There are 5 main forces affecting an ROV: Buoyancy Drag Lift Thrust Weight

Project Timeline

Estimated Expenditures Frame  $70 to $300 CPVC (~$70), PVC (~$250), Aluminum (~$150) Baseboard  $50 to $80 Plastic (~$50), Aluminum (~$80) Thrusters (Minimum 5, up to 8)  $600 to $2400 Ballast  $100 to $400 Watertight Enclosures  $50 to $200 Controllers and Cables  $200 to $600 Camera/s  $50 to $500 Pressure Sensors  $20 to $200 Arms  $800 to $2820 Total: Estimated Between $1840 and $7500 Price Variation based on a number of criteria (aluminum vs. pvc)

Goals before Next Presentation Stress and Force Analysis of Designs. CFD Analysis of Designs. Search for Sponsors and Adviser.

Thank You for Listening! Any Questions, Comments, or Concerns?