Solar Power Applications

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Presentation transcript:

Solar Power Applications HelioProtection® Solar Power Applications

Application Overview B

Residential (roof top) Application Overview Residential (roof top) 600 VDC string voltage 5 kW to 36 kW output power

Architecture 1 – Residential, Micro Inverter Roof Top - 600Vdc (5kW-36kW) An UL AC Disconnect Main AC Service Panel ⁺ GND Z1 Z2 Zn - A B C CB SW Note: Some systems May have Fuse Coordination Panel instead of Circuit Breakers in C. AC 600Vac disconnect switch NEMA AC Junction Box DC AC D Optional- AC Fuse for 2 Phase Inverter, AC SPD AC 600Vac Disconnect Switch, AC SPD (Not offered: AC contactor) AC 600Vac Panel Branch Disconnect Switch, AC SPD. Micro-Inverter Spec: 190W – 350W per Module 97% Efficiency MPPT Built-in Remote Rapid Shut Down 120 Modules (30 Modules x 4 Strings) in total for 36kW Solar Panel Micro Inverter Line Neutral

Application Overview Commercial (Roof top) Office / Mfg buildings 600 & 1,000 VDC string voltages 36 kW to 250 kW output power

Architecture 2 – Commercial, String Inverter Roof Top – 600Vdc & 1000Vdc max. (36kW-250kW) An B1 B2 Bn C1 C2 Cn UL DC Disconnect DC/AC String Inverter Main AC Service Panel A1—An Solar Modules in series, A—C series in Parallel ⁺ ⁻ GND A B C D E Note: Systems may have B and C together for fused disconnect switches Systems may have A with inline cable fuse that may eliminate B fuse combiner ESS – DC Energy Storage System DC UL Fuse Combiner Solar Panel DC DC Cable inline Fuse (Cap Crimp) DC Fuse, DC PV Fuse holder PDBs, DC SPD DC Switch AC SPD/ 600Vac Switch DC Fuse, SPD DC PV Fuse holder AC ESS Line Neutral   Modules 24 Array 5 A B C Module Specs String Specs Array Specs Pmp (W) 330 7920 39600 Vmp (V) 39 936 Imp (A) 8.46 42.31 Voc (V) 46.8 1123.2 Isc (A) 9.15 40.75   Modules 38 Array 24 A B C Module Specs String Specs Array Specs Pmp (W) 330 12540 300960 Vmp (V) 39 1482 Imp (A) 8.46 203.08 Voc (V) 46.8 1778.4 Isc (A) 9.15 195.6

Application Overview Solar Farm (Utility) 1,000 & 1,500 VDC string voltages 250 kW and higher output power

Architecture 3 – Utility, Central Inverter Ground Mount – 1000Vdc & 1500Vdc max. (>250kW) An Z1 Zn DC UL Fuse Combiner UL DC Disconnect DC/AC Central Inverter Main AC Service Panel A1—An Solar Modules in series, A—Z series in Parallel ⁺ ⁻ GND a1 an z1 zn ReCombiner UL DC 2nd Disconnect A B C D E G F Note: Systems may have G and F integrated into D Systems may have A with inline cable fuse that may eliminate B fuse combiner ESS – DC Energy Storage System DC Cable inline Fuse (Cap Crimp) DC Fuse, DC PV Fuse holder PDBs, DC SPD DC Switch DC Fuse High Current, DC Open Style Fuse Holder, PDBs, DC SPD High Voltage, High Current DC Switch Solar Panel AC DC Fuse, SPD DC PV Fuse holder AC 600Vac Switch, AC SPD, MV Fuse Combiner Box with Arc Flash Fault Protection and Ground Fault Protection per NEC 2017 ESS AC MV Grid Connection

Application Overview String Combiner Box

Application Overview Re-Combiner (AC/DC Master Combiner)

Application Overview PV Inverter (DC/AC) Micro inverter (module level) String inverter (string level) Central inverter (array level)

Application Overview What Makes this Market / Application Unique? The Environment Outdoors: High exposure to fluctuations in temperature, humidity, power cycling, and pollution The Integrator and End User Expectations Longevity: 20+ Year Warranty Maximized output Readily available replacement parts

Application Overview What Makes this Market / Application Unique? Main focus is on DC voltage and current generated from PV modules configured into “strings” and “arrays” Inverter AC output requirements based on UL 1741 NEC Article 690 Added extensive DC and AC application and installation requirements for photovoltaic energy systems Rapid Shutdown now required for rooftop installations Dedicated UL and IEC Product Standards Fuses: UL2579 (USA), CSA 22.2 (CAN), IEC 60269-6 (ROW) Fuse holders: UL4248-19 (USA), CSA 22.2 (CAN), IEC 60269-2 (ROW) Switches: UL98B (USA), CSA 22.2 (CAN), IEC 60947-3 (ROW)

Current Trends in PV Systems Deployment Drastic cost reduction in PV modules $4.50/Watt  $0.40/Watt over a three year period Increase in PV string operating voltage 600 VDC  1,000 VDC (Commercial roof top) 1,000 VDC  1,500 VDC (Utility solar “farms”) Solid growth in Roof top installations (commercial and residential) For the first time, electrical energy consumers can become producers Exploit “Peak Shaving” techniques to reduce utility energy consumption costs Potential to earn revenue by selling excess electrical energy to grid network operators Targeted cost reductions in Utility scale electrical Balance of System (eBOS) components Conversion from combiner boxes to in-line fusing Increased aggregation of string cabling to reduce combiner box count

PV Supplier Ecosystem Mersen Space

Customer Groups – Overview EPC (Engineering, Procurement, Construction) Delivers end-to-end PV system design, construction, and installation Some also provide service and maintenance (MRO) Primary Subsystems Inverter OEMs Battery Energy Storage System (BESS) manufacturers eBOS supply ecosystem (initial installation) UL1741 certified combiner box manufacturers Molded PV cable harness manufacturers Full energy mgt./distribution systems (disconnect, combiner/recombiner, etc.) Maintenance, Repair, Operations (MRO) PV focused distributors Energy Management and Maintenance service providers Notes: Each customer group requires its own commercial playbook Build-to-print manufacturers are not customers, because they do not control the BOM Top Solar Contractors website link: www.solarpowerworldonline.com

Customer Overview (EPC) PV Engineering, Procurement, and Construction: Tier 1 PV EPC firms provide end-to-end solutions and services for utility scale PV systems, and may also provide Maintenance services

HelioProtection® Product Offering

HelioProtection® Product Offering Fuses Series HP6M/10M* HP15M* HP15G* HP6J HP10J HP10NH HP15NH Application String or Module Protection Array or Inverter Input Protection Voltage 600 & 1k VDC 1500VDC 600VDC 1000VDC Amperage 1-32A 4-32A 2.5-5A 70-400A 70-600A 50-250A 160-400A Size Midget (10x38mm) (10x85mm) (10x57mm) Class J NH1, NH2 NH3L * Available with Crimp Cap wire crimp terminals for in-line fuse applications

HelioProtection® Product Offering Fuse holders and Blocks Series US15M US10M USG HPJ HPBB Application String or Module Protection Array or Inverter Input Protection Voltage 1500VDC 1000VDC Amperage 32A max 70-400A Size Midget (10x85mm) (10x38mm) Class J NH

HelioProtection® Product Offering Surge Protection, Wire Management, DC Disconnects Series ST STP MPDB FSPDB USBB MD___U__ Application Surge Protection Combining Circuit DC Disconnecting Voltage 1000VDC 1500VDC Type Modular Pluggable Open-Style Finger-Safe Comb Busbar Finger-Safe 100A – 400A

Why HelioProtection®? Easy PV Product Identification and Selection Dedicated PV brand delivers easy specification and selection Meets Latest Industry Standards UL 2579 – Fuses for Photovoltaic Systems UL 4248-19 – Photovoltaic Fuse holders UL 98B – Switches for use in Photovoltaic Systems UL 248-13 – Semiconductor/Special Purpose Fuses UL 1449 3rd Edition – Surge Protective Devices IEC 60269-2 – Photovoltaic Fuse holders IEC 60947-3 – Switches for use in Photovoltaic Systems Complete Packaged Solutions The only manufacturer to offer fuses, fuse holders, SPDs, switches, wire management, cooling solutions, bus bars, and safety solutions

Product Resources Collateral and Sales Tools Solar Homepage (ep-us.mersen.com/markets/energy-solar-power) Solar Power Solutions Guide Data Sheets Product Performance Data Tech Topics, White Papers, Articles E-Learning Modules