ILC Power and Cooling VM Workshop

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Presentation transcript:

ILC Power and Cooling VM Workshop Consideration for heat table Reference RF Power and Cooling Requirements by Mike Neubauer at ILC Power and Cooling VM WS S. Fukuda KEK 11/27/2007 ILC Power and Cooling VM Workshop

ILC Power and Cooling VM Workshop 11/27/2007 ILC Power and Cooling VM Workshop

Basic System Parameters Pulse rep rate = 5 Hz RF pulse length = 1.565 ms (flattop) Duty = 0.78% Bunch train length = 0.969 ms Beam Current = 9.0 mA Klystron peak power after window = 10.0MW 9.38MW for the ILC operation It depends on the LLRF control. Very small overhead for LLRF though.   Assumption that klystron outputs 8.5MW under the applied voltage which enables klystron to output 10MW at the saturation level is made. Klystron efficiency = equal or less than 65.0%: 11/27/2007 ILC Power and Cooling VM Workshop

ILC Power and Cooling VM Workshop Modulator Efficiency Modulator efficiency = 82.8% : this efficiency, which is the ratio of the average power in the flattop portion (1.565 ms) of the modulator HV pulses divided by the average charging supply input power, is based on Chris Jensen’s estimate of losses including those in the charging supply, modulator and transformer and those from rise time effects. (See below: 120.4+11.5+8.5+5.0=145.40 , Efficiency: 120.4/145.40= 82.8%) 11/27/2007 ILC Power and Cooling VM Workshop

ILC Power and Cooling VM Workshop Some Assumptions To compute the AC and cooling loads, assume all modulators run at nominal power and that on average, the beam absorbs a fixed amount of power. The power lost in the klystron (mainly the collector) and the RF distribution system (i.e., attenuators, waveguides, circulators and loads) depends on the average RF power level. For the klystron collector heat load, assume 8.5 MW rf output power as a worst case, and Nominal case, and for 10MW output case, collector loss is less than nominal case. for the distribution system, assume 10.0 MW klystron operation and a 25.0 MV/m average rf unit gradient. From these assumptions, the cooling capacity required for each of these systems can be computed – Nominal case:9.38MW? the total capacity will thus be larger than the average heat load, which equals the modulator output power minus the average increase in beam power. 11/27/2007 ILC Power and Cooling VM Workshop

Non-routine operation Note that for non-routine operation at klystron power levels below 8.5 MW (e.g. with the rf off but the modulator on), the HV pulse would be shortened, the modulator voltage lowered or the repetition rate decreased so the klystron collector heating does not exceed that for 8.5 MW RF operation at the nominal klystron voltage pulse width and pulse repetition rate. For beam operation at lower than nominal gradient and/or current, the modulator voltage would be lowered to limit the average heat load. When operating below 25.0 MV/m on average in an RF unit with large cryomodule gradient differences, the RF power (and hence average gradient of some cryomodules) may need to be lowered to limit the attenuator load heating. 11/27/2007 ILC Power and Cooling VM Workshop

ILC Power and Cooling VM Workshop 123.3 kW With these assumptions, the wall plug AC capacity is equal to the wall plug AC power consumption: that is, CF&S should not assume any average reduction in consumption relative to capacity as had been suggested in the past. For the cooling, the capacities should match the maximum heat loads that are discussed below. However, the total rf-related heat load per rf unit will not exceed the wall plug power ( 160.4 kW - see below for other AC related loads) minus the nominal power absorbed by the beam (9.0e-3 A * 26 * 1.038 m * 31.5e6 V/m * 5 Hz * 0.969e-3 sec = 37.1 kW per rf unit), or 123.3 kW. 11/27/2007 ILC Power and Cooling VM Workshop

AC power for rf generation: Using the above specifications, Wall Plug (34.5 kV) Power = 10.0e3 * 1.565e-3 * 5 / (65.0%* 82.8%) = 145.4 kW 11/27/2007 ILC Power and Cooling VM Workshop

ILC Power and Cooling VM Workshop HV source heat loads The charging system dissipation is 11.5 kW, which is 11.5/145.4= 7.9% The modulator/pulse transformer dissipation is 8.5 kW, which is 8.5/145.4= 5.8% The rise time losses, which dissipate 5.0 kW in the klystron collector, is 5.0/ 145.4= 3.4% So the total is 17.1% including rise time effects, and 13.7% excluding them. The average modulator output power during the rf pulse is 10.0e3 * 1.565e-3 * 5 / 65.0% = 120.4 kW. The rise time losses can be accounted for by assuming the HV pulse is square and is 5.0 kW / 120.4 kW = 4.2% longer than the rf pulse (i.e. 1.631 ms) 11/27/2007 ILC Power and Cooling VM Workshop

ILC Power and Cooling VM Workshop Klystron heat loads With our rise time assumption, the average modulator output power is 10.0e3 * 1.042* 1.565e-3 * 5 / 65.0%= 125.4 kW, and this power is either dissipated in the klystron or transmitted as RF from the klystron. As our worst case, with 8.5 MW RF pulses just after the klystron windows, the power dissipated in the klystron equals the modulator output power (125.4 kW) – average klystron RF output power (9.38e3 * 1.565e-3 * 5 = 66.5 kW) = 52.0 kW. For the case of 8.38MW, collector loss increases by 13%. The average load should be computed assuming 10.0 MW output power as this will likely be close to the nominal running conditions (the power assumed for this purpose is not critical as long as the klystron + rf distribution losses = modulator output – beam input power on average). In this case, the klystron heating is 47.1 kW. ? Most likely running condition is 9.38MW output case? Collector dissipation is larger than the case of 10MW output and this should be presumed to be nominal condition for the cooling system. 11/27/2007 ILC Power and Cooling VM Workshop

RF distribution heat loads With 10.0 MW klystron output power and the nominal beam energy gain (at 31.5 MV), the average losses in the RF distribution system are equal to the klystron output power (10.0e3 * 1.565e-3 * 5 = 78.3 kW) – minus the beam energy gain (37.1 kW – see above) = 41.2kW. As noted above, the maximum losses should assume 10.0 MW klystron power and 25.0 MV/m average gradient. In this case the attenuator + circulators + loads + waveguide losses are 48.9 kW. For the waveguide losses, assume 5.0% (8.5% CN) of the specified klystron output power of 78.3 kW = 3.9 (6.7 CN) kW (average and maximum), while the remainder ( 34.5 CN 37.3 kW average, 45.0 kW maximum) goes to attenuators, circulators and loads. 11/27/2007 ILC Power and Cooling VM Workshop

RF Distribution Detail (Chris Nantista ILC-NOTE-2007 November 2007) Next important Most likely HLRF should specify this. 11/27/2007 ILC Power and Cooling VM Workshop

ILC Power and Cooling VM Workshop RF Distribution Detail --- 2 (Chris Nantista ILC-NOTE-2007 November 2007) 11/27/2007 ILC Power and Cooling VM Workshop

ILC Power and Cooling VM Workshop RF Distribution Detail --- 3 (Chris Nantista ILC-NOTE-2007 November 2007) 11/27/2007 ILC Power and Cooling VM Workshop

ILC Power and Cooling VM Workshop RF Distribution Detail --- 4 (Chris Nantista ILC-NOTE-2007 November 2007) 11/27/2007 ILC Power and Cooling VM Workshop

Other rf related AC power: Solenoid power - assume 4.0 kW, which is the Toshiba spec (3.6 kW) plus cable /PS losses – the table lists 8.4 kW. 1.0 kW for the klystron filament heat losses – Finally, the latest rack heat load estimate is 10.0 kW. 11/27/2007 ILC Power and Cooling VM Workshop

Total rf related AC power and heat loads The total rf-related AC power = 145.4+ 4.0 + 1.0 + 10.0 = 160.4 kW, and the total average (nominal) heat load is 123.3 kW. The table below summarizes the loads derived above and the heat dissipated to air based on Keith Jobe’s guesses for the various fractional losses (with the exception of the Attenuators, Circulators and Loads, which I reduced from 15% to 5% since they can be readily insulated). 11/27/2007 ILC Power and Cooling VM Workshop

ILC Power and Cooling VM Workshop The Table 11/27/2007 ILC Power and Cooling VM Workshop