大连新重集团有限公司 Dalian Xinzhong Group
A joint-stock private enterprise founded in 2002, developed from state-owned enterprise, with 80 years’ experience in manufacturing castings; Factory site over 110,000 square meters, built-up area around 60,000 square meters; 。 Registered capital: RMB 35.5 million, fixed assets: over RMB 250 million; With 203 employees, 47 professional technicians included; Annual average turnover in recent three years: around RMB 120 million. About Us
Aerial View 大连 About Us Casting Workshop Machining Workshop Cleaning Workshop Office Building Gas Power
With one holding subsidiary (Dalian Xinzhong Group Import & Export Co., Ltd.) and one manufacturing base (Shihe Manufacturing Base), high-tech enterprise with capabilities of mechanical manufacturing (casting, machining, assembling), trade, technical development and research. With independent technical center and product inspection center. About Us
Xinzhong Group - Foundry & Machining Shop Covers 80,000 m 2 ; Construction area over 26,000 m 2. Main Foundry Facility SAVELLI Fully automatic molding line (green sand) from Italy; 15 tons/hour double arm fixed resin sand mixer. Supported with Cupolas and electric furnaces; Fully automatic sand preparation machine; Core making machine; Molding machines; Shot blasting machine; Software system: HUAZHU CAE casting simulation and ERP management. Manufacturing Base (foundry) 生产基地 — 铸造 About Us
Foundry Inspection Equipment Physical and chemical testing center and detection labs. With functions of chemical analysis, metallographic test, mechanical property, molding sand test, etc. Advanced inspection equipment like German OBLF spectrometer (direct reading); ZEISS metallographic microscope; Hydraulic universal strength tester; Hardness testing machine; Ultrasonic testing instrument. Capacity of castings Gross weight range from few kilograms to over ten tons; Annual Capacity: over 25,000 tons. Casting Technique Full-auto molding line, molding machine, resin sand molding, resin-coated sand for shell molding, lost foam. Manufacturing Base (foundry) 生产基地 — 铸造 About Us
Xinzhong Group - Machining Shop Newly built machining shop , construction area: 8,000 m 2 ; Annual capacity for flywheel assembly of diesel engines: over 150,000 sets ; Annual capacity for flywheel housing of diesel engines: over 100,000 pcs ; Annual capacity for bracket & bear cap: over 600,000 pcs. Main Machining & Inspection Facilities Sets of imported vertical and horizontal machining centers; CNC vertical and horizontal lathes; Hobbing machine; Detection equipments including CMM; Gear shape & gear direction measuring instrument; Roughness tester; Dynamic balancing inspection, etc. Manufacturing Base (machining) 生产基地 — 加工 About Us
Business Philosophy Our Objective 奋斗目标 "To become qualified supplier of top tier enterprises and high-level products" “ 做一流企业和高端产品的合格配套商 ” Our Business Philosophy 经营理念 "Earning reliance by honesty and quality" “ 用人的诚实和物的品质取信于顾客 ” Our Principle 行为准则 “Be honest, Do Best” “ 诚实做人,精心做事 "
Major products Product Category 产品类别 Components of diesel engines; 柴油发动机零部件 Components of chassis system of commercial vehicles; 商用车底盘系统零部件 Components of agricultural machinery; 农业机械零部件 Pump & valve; 管道阀体零部件 Components of metallurgical machinery; 冶金机械零部件 Manufacturing & installation of electromechanical products. 机电产品及其备件的制造和安装 Main Materials 主要材质 Ductile iron, austempered ductile iron (ADI), vermicular cast iron, grey iron, alloy iron, alloy steel, non-ferrous metal. 球墨铸铁,等温淬火球墨铸铁,蠕墨铸铁,灰铁,合金铸铁,合金铸钢,有色金属等。
Major products Material Comparison Table ( Ductile Iron) GB ( CHINA) ASTM Material Tensile Strength MPa Yield Strength MPa Elongation % Brinell Hardness HBW Impact Value /J Material Tensile Strength MPa Yield Strength MPa Elongation % Brinell Hardness HBW Impact Value /J QT QT QT QT QT400-18AL ( -20 ℃ ) QTD900-8 ( ADI ) QTD ( ADI ) QTD ( ADI ) QTDHBW450 ( CADI )
Major products Material Comparison Table ( Grey Iron) GB (CHINA)ASTM MaterialTensile StrengthMaterialTensile Strength HT200200No.200A200 HT250250No.250A250 HT300300No.300A300
Metallurgical Structure for Nodular Iron Major products Nodularity: Grade 3 ( ≧ 85%) Pearlite 70% Graphite Size: Grade 6 Ferrite 100% Pearlite 60%
Metallurgical Structure for Vermicular Iron Percentage of vermiculation ≧ 90% Pearlite 30% Metallurgical Structure for ADI Major products Nodularity ≧ 90% ADI( acicular ferrite+high carbon austenite )
Main Customers Domestic Customers Deutz (Dalian) Engine Co., Ltd.; FAW Jiefang Automotive Co., Ltd.; Dalian Innovation Parts Manufacturing Company (Cummins); Shenyang Blower Works Group Corporation; Chaoyang Dongfeng Diesel Engine Parts Co., Ltd.; Dalian Huarui Heavy Industry Group Co., Ltd.; Rizhao Steel;
Main Customers Main Foreign Customers Soucy (Canada) Xylem (Sweden); Danfoss (Denmark) Carraro (Italy) Lister Petter (U.K.) Nippon Steel Corporation (Japan)
To improve the overall quality of products A perfect quality management system formed. With independent testing center and R&D center, provides proofing basis of process control & quality verification for qualified products. Covers segments including the structure, management duties, resources management, the realization, measurement, analysis and improvement of products. Ensure quality of the product meets customers’ demands. 。 Qualification and certificates ISO9001 (2004); ISO/TS16949 (Nov.2007); ISO14001&OHSAS18001(June, 2009) Quality Certificates
Quality Certificates
Owns a number of invention patents and new intellectual property rights. Awarded as Leading enterprise throughout the nation in foundry industry by China Foundry Association in Awarded as first batch of 300 “Thousands of Chinese Foundry Industry Key Enterprises” in Evaluated as Technology Center by Dalian City in 2007 and Provincial Technology Center by Liaoning Province in Honors & Awards
Honors & Awards
SAVELLI Molding Line (110 molds/hour) Molding Line During Work Molding Machine 7-ton Cupolas (2) 7-ton Electric Furnace (2) 3-ton Electric Furnace Leading foundry equipment
Full-auto Sand Preparation Machine 15 ton/hour Resin Sand Mixer Leading foundry equipment Shot Blasting Machine Core Making Machine
DOOSAN Vertical Machining Center EUMA Vertical Machining Center DAEWOO Vertical Machining Center Horizontal Machining Center CNC Vertical Lathe CNC Vertical Lathe CNC Vertical Lathe Leading machining equipment
Hobbing Machine Leading machining equipment Tempering Furnace Induction Heating Power & CNC Quenching Machine
Painting Lines (2) Dynamic Balancing Machine Cleaning Conveyor Continuous Cleaning Machine CLEANING & PAINTING
German OBLF Spectrometer ZEISS Metallographic Microscope Carbon Sulfur Analyzer Microcomputer Hydraulic Universal Tester Molding Sand Strength Tester Sheffield CMM Leading inspection equipment
Horizontal Length Measuring Instrument Vertical Optical Meter Tool Microscope Leading inspection equipment Brinell Hardness Tester Ultrasonic Flaw Detector Inside Micrometer
Gear Shape Gear Direction Measuring Instrument Pendulum Impact Testing Machine Leading inspection equipment Coating Thickness Gauge Roughness Tester
Components of Diesel Engine Flywheel Assembly (FAW) Flywheel Assembly (Lister Petter) Ring Gear CUMMINS Flywheel Housing Flywheel Housing (Lister Petter) Bear Cap Leading Products
Components of Diesel Engine Leading Products
Components of Diesel Engine Leading Products Engine Bracket (DEUTZ)
Wheel Hub Wheel Hub Tensioner Wheel Hub Central Body Wheel Hub Leading Products Chassis System Components of Agricultral Machinery
主要客户 Main customers: 赛莱 默,丹佛斯 Xylem, Danfoss 材质 Material: GG25 GG30 Leading Products Pump & Valve
Austempered Ductile Iron (ADI) Concentrate on research and development since Nodularity over 90%, over 100 graphite nodules per square millimeter; Internal microdefect below 1%; Replacing forging steel and welding structure parts. Main ADI products Chassis system components for heavy-duty trucks (passed bench tests and running tests); Front axle; Control arm; Steering knuckle; Coal conveyor scraper; Hammer head for mining machinery; Cone for papermaking machinery, etc. ADI Material : QTD QTD QTD QTD QTD QTD1600-1/HBW450 ADI PRODUCTS
Front Axle Casting for 60-ton ADI Front Axle Assembly Dump Truck (QTD ) ADI PRODUCTS
ADI Control Arm for Middle-sized Heavy-duty Truck QTD (Before & after machining) Steering Knuckle for Steering Knuckle for Middle-sized Heavy-duty Truck QTD Middle-sized Heavy-dutyTruck QTD ADI PRODUCTS
ADI PRODUCTS QTD900-8 ADI Grid (Unit Weight 1500KG) CADI Crusher Hammer (Hardness HRC60-65) Cone (HBW450 , Unit Weight 520KG ) CADI Lining Plate of Shot Blasting Machine (HBW450)
Thank you