Comparative Analysis 2011 Sanyo 10 Ton HVAC And Sanyo 10 Ton HVAC Equipped with Mysticool® Max from XDX®

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Presentation transcript:

Comparative Analysis 2011 Sanyo 10 Ton HVAC And Sanyo 10 Ton HVAC Equipped with Mysticool® Max from XDX®

Summary Overview A validation was conducted under laboratory conditions of a Ten (10) Ton Sanyo HVAC and Heat Pump System Heat Pump operation demonstrated a hotter supply air temperature making the unit more suitable for operation in colder climates. Energy consumption was reduced by ~ Twenty (20)% HVAC improved capacity 19.8% while reducing kWh. EER was improved. Baseline: » 101, BTU/Hr » 8.45 Tons of Net Cooling Effect » EER Mysticool® Max from XDX®: » 128, BTU/Hr » Tons of Net Cooling Effect » EER – Energy was reduced by 17.6% (In line with Global Results) – Reduction in kWh of 1.99 per hour (16 hours kWh per day per system) – kWh would amount to ~ ¥ daily

Validation Protocol Test was conducted upon Sanyo Heat Pump and HVAC in sequential baseline tests. Generator was operated to run at 50 Hz Voltage, kWh, Amperage, kW, PF were monitored Temperatures, Pressures, RH% were recorded at Ten (10) second intervals. Test was repeated upon addition of Mysticool® Max and Heat Pump Optimizer™ from XDX® to the Sanyo Heat Pump and HVAC in sequential tests. Laboratory Configuration Veris H8822 Power Monitor Veris H8036 Modbus CT Logic Beach Data Recording Equipment N.I.S.T. Rated Matched Thermocouples N.I.S.T. Rated HOBO Temperature and RH%

Heat Pump Comparison Test was conducted upon Sanyo Heat Pump in sequential baseline tests and was repeated upon addition of Mysticool® Max and Heat Pump Optimizer™ from XDX® to the Sanyo Heat Pump in sequential tests. The Piping Diagram of the Heat Pump Optimizer™ from XDX® is shown. On the following slides, graphs of performance data and power are shown. Work has not been calculated as the supply outlet air relative humidity sensor became erratic during the baseline test for the heat pump and with only the return air relative humidity sensor operational, delta h could not be determined. Warmer discharge temperatures and a larger delta T is clearly demonstrated.

Heat Pump – Performance as designed for typical Sanyo Operation (Baseline Operation) Sanyo 10 Ton Heat Pump operated 58F-60F (14.4C to 15.5C) Return Air with a 30F (-1.1C) Outdoor Ambient Temperature; 10 second samples

Heat Pump – Performance with Heat Pump Optimizer Kit from XDX Sanyo 10 Ton Heat Pump operated 58F-60F (14.4C to 15.5C) Return Air with a 30F (-1.1C) Outdoor Ambient Temperature; 10 second samples

Sanyo 10 Ton Heat Pump operated 58F-60F (!4.4C to 15.5C) Return Air with a 30F (-1.1C) Outdoor Ambient Temperature; 5 minute samples Heat Pump – Performance with and without Heat Pump Optimizer Kit from XDX

Sanyo 10 Ton Heat Pump operated 80F -81.5F (26.67C to 27.5C) Return Air with a 90F (32.2C) Outdoor Ambient Temperature; 15 minute power samples Power Analysis: Sanyo Baseline: Compressor kWh9.33 kWh Blower kWh1.989 kWh Compressor Unit Amperage13.23 amps Blower Amperage5.22 amps Mysticool® Max from XDX®: Compressor kWh 7.34 kWh Blower kWh1.989 kWh Compressor Unit Amperage10.86 amps Blower Amperage5.22 amps 15 minute power samples

HVAC Comparison Test was conducted upon Sanyo HVAC in sequential baseline tests and was repeated upon addition of Mysticool® Max to the Sanyo HVAC in sequential tests. The Piping Diagram of the Mysticool® Max from XDX® addition to the Sanyo HVAC is shown. On the following slides, charts of airside performance data and power are shown. Work has been calculated as the supply outlet air relative humidity sensor operation was restored and calibrated; delta h therefore has been determined. Colder supply air temperatures, a larger delta T and Delta RH% are clearly demonstrated, and EER is calculated.

Air Property Comparison Sanyo Baseline: Supply- Temperature80F (26.67C) RH%58.0% Wet Bulb69.1F (20.61C) Dew Point63.9F (17.72C) Enthalpy33.14 BTU/lb Return- Temperature63.5F (17.5C) RH%79.2% Wet Bulb59.4F (15.22C) Dew Point57F (13.89C) Enthalpy26.00 BTU/lb Specific Vol ft 3 /lb Mysticool® Max from XDX®: Supply- Temperature81.5F (27.5C) RH%59.9% Wet Bulb70.9F (21.61C) Dew Point66.3F (19.06C) Enthalpy34.71 BTU/lb Return- Temperature61.5F (16.39C) RH%83.3% Wet Bulb58.4F (14.67C) Dew Point56.4F (13.56C) Enthalpy25.30 BTU/lb Specific Vol ft 3 /lb

Energy Efficiency Ratio (EER) Equation: – [(Enthalpy Supply) – (Enthalpy Return)] X (measured CFM) / (Specific Volume Return) X (Sixty [60] minutes = BTU/Hr – BTU/HR / Watts/Hr = E.E.R. (Efficiency Ratio) Baseline: – [(33.14) – (26.00)] X (3,175 CFM) / (13.399) X (60) = 101, BTU/Hr or 8.45 Tons of Net Cooling Effect 101, / Watts/hr = EER Mysticool® Max from XDX®: – [(34.71) – (25.30)] X (3,045 CFM) / (13.344) X (60) = 128, BTU/Hr or Tons of Net Cooling Effect 128, / 9,329 Watts/hr = EER Sanyo Baseline: Supply- Temperature80F (26.67C) RH%58.0% Wet Bulb69.1F (20.61C) Dew Point63.9F (17.72C) Enthalpy33.14 BTU/lb Return- Temperature63.5F (17.5C) RH%79.2% Wet Bulb59.4F (15.22C) Dew Point57F (13.89C) Enthalpy26.00 BTU/lb Specific Vol ft 3 /lb Mysticool® Max from XDX®: Supply- Temperature81.5F (27.5C) RH%59.9% Wet Bulb70.9F (21.61C) Dew Point66.3F (19.06C) Enthalpy34.71 BTU/lb Return- Temperature61.5F (16.39C) RH%83.3% Wet Bulb58.4F (14.67C) Dew Point56.4F (13.56C) Enthalpy25.30 BTU/lb Specific Vol ft 3 /lb

Summary A validation was conducted under laboratory conditions of a Ten (10) Ton Sanyo HVAC and Heat Pump System Heat Pump operation demonstrated a hotter supply air temperature making the unit more suitable for operation in colder climates. Energy consumption was reduced by ~ Twenty (20)% HVAC improved capacity 19.8% while reducing kWh. EER was improved enough to impact LEED Certification Points. Baseline: » 101, BTU/Hr » 8.45 Tons of Net Cooling Effect » EER Mysticool® Max from XDX®: » 128, BTU/Hr » Tons of Net Cooling Effect » EER

Ongoing Redesign Parts Already Eliminated: PartEstimated Cost ($USD) Accumulator $325 Oil Separator $193 Parts Targeted for Redesign: Defrost control Fan center Thermostat Copeland Scroll Condenser motor Indoor blower motor (2)