PRESENTED BY:- ASHUTOSH KUMAR MISHRA ( )
INTRODUCTION 1 Steel Authority of India Limited (SAIL) is the leading steel-making company in India. It is a fully integrated iron and steel maker, producing both basic and special steels for domestic construction, power, automotive for sale in export markets. SAIL is also among the five Maharatnas of the country's Central Public Sector Enterprises.
WORK SHOPS ATTENDED MACHINE SHOP INGOT MOULD FOUNDRY POWER ENGINEERING BRIGADE OPERATION GARAGE ROLL GRINDING & BEARING SHOP GENERAL MAINTENANCE (MECHANICAL) CAPITAL REPAIR (MECHANICAL) ACVS
RMP RMPH COKE OVEN & BYPRODUCT PLANT STEEL MELTING SHOP HOT STRIP MILL BLAST FURNANCE
MACHINE SHOP The objective of machine shop is to supply after manufacture, repair or assemblies of jobs to the different units of plant. Machine shop is having following sections:- MPG (material preparation group) HEAVY MACHINING SIDE LIGHT MACHINING SIDE TOOL ROOM
INGOT MOULD FOUNDRY The Ingot Mould Foundry Manufactures Ingot Mould & Bottom Plates for Consumption in Steel Melting Shop. It has Following Sections:- Slag pot casting section Storage of sand & betonite Sand preparation & regeneration section Moulding section Pouring section
figure of ingot
Cooling yard Fettling section Mould box Slag pot fettling section
POWER ENGINEERING BRIGADE Power engineering does capital repairs and medium repairs of high speed rotary equipments Main activities of PEB :- Capital repair of Boiler, turbo machine Major breakdown Balancing of rotary machine
OPERATION GARAGE It is a service department The department’s services are carried through various various material handling earth moving equipments & transport vehicles. Most of its services are carried round the clock Any delay in availability of these equipments will cause setbacks in production
figure of crane
CENTRAL BASE REPAIR SHOP It is also a service department where major repair needs of mobile equipments working in different maintenance/ operation activities of the plant It undertakes maintenance repair of engines and sub assembly of mobile equipments of plant CBRS is doing major over hauling of cummin engine and controls group equipments
ROLL GRINDING & BEARING SHOP THIS SHOP MAINLY PERFORMS Supply and maintains the rolls of various mills to grind them as per the required norms Finishing and crowning is done to ensure maximum life of the rolls to assemble, disassemble,inspect, maintain various types of chocks, roll neck bearings
figure of different size rolls
ACVS ACVS has four sections :- Air -conditioning Ventilation & dust extraction Units (operation & maintenance) electrical
RMP & RMHP Refractory function is spread over two departments Refractory material plant. Refractory engineering department BASIC FUNCTION OF RMHP:- To keep a buffer stock of raw material in order to take care of irregularities 100% screening of high grade lime stone and dolomite lump for RMP & Iron ore lump for BF
COKE OVEN Coke oven consists of following sections Coal handling plant Coke oven battery Heating system of coke oven Coke sorting plant Charge in coke oven plant
STEEL MELTING SHOPS There are two steel melting shops SMS-I SMS-II SMS –I has LD convertor in which technically pure oxygen which is 95.5% is blown from top through a water cooled lance so as to remove the impurities of hot metals by oxidation By blowing process hot metal converts into steel
SMS -II SMS –II is different from SMS –I because of blowing process and gas recovery system Capacity of SMS- II is 2.25 MT of liquid steel
HSM Hot rolling refers to the plastic deformation of a metal above its recrystallisation temperature by squeezing it between a pair of rollers This mill is designed to roll thin and wide strips for use in various industries such as Wagon building, Pipe industry
BLAST FURNANCE Blast furnace may be divided into following sections Raw material charging Furnace power Stoves Auxiliaries Pig casting machine & cold pig yard Ladle repair shop Slag dump yard Clay mass shop
CONCLUSION During the schedule of six weeks of training at STEEL AUTHORITY OF INDIA LIMITED I had the opportunity to carefully asses my skills and aptitude for mechanical engineering and also a unique temperament an engineer needs to have to continue working in public sector I also want to mention that training in a PSU has its own experience having learning atmosphere
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