ESPY 1-22 Solution GROUP P: JEREMIAH LARSON, CLAYTON HAWORTH, MOHAMMED JAFFAL.

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Presentation transcript:

ESPY 1-22 Solution GROUP P: JEREMIAH LARSON, CLAYTON HAWORTH, MOHAMMED JAFFAL

Introduction  ESPY 1-22  Rod-pump well near Rawlins, WY  Potentially a 60 BPD well  Currently shut-in due to potential hole in liner  Gas-pressure build-up in well  Currently shut-in around 2000 psi

Background  Operational History  Niobrara formation  Shut-in for winter months  Tensleep formation  Casing inspection log  Inconclusive

Analysis of previous casing inspection log  Large Variation in I.D.  Between 5850 and 5950 feet  No definitive hole found  Need to run new log for confirmation  Potential hole could be around 5900 feet  84% wall loss  Depth of worst defect = feet

Location  Located southwest of Rawlins, Wyoming  On and off production since 1996  It can’t be accessed in the winter  Mountains  Bad roads with snow  Rawlins area  634 square miles of plains and valleys grading into relatively rugged uplifts  Older formations exposed in uplifts

Geology  Greater Green River Basin  Intermontane desert  20,000 square miles of the Central Rocky Mountains  Southwest Wyoming, Notheast Utah, and Northwest Colorado  Divided by intra basin anticlines

Geology (con’t)  Deepened formations  Tensleep formation  Producing Formation  Excellent oil shows  13% Porosity at 8450 feet  2 nd Frontier Formation  Location of the hole in casing  Sandstone  Natural gas and hydrocarbons  12.3% porosity  Permeability = 0.22 md

Stakeholders  Wyoming Oil and Gas Commission: permits, regulations, rules  Thorofare Resources, Inc: Producing Company  Future Stakeholders: Landowners, Local Community, Wyoming Department of Environment Quality

Objectives  Gas Pressure Build-up  Surface piping  Production or Flare  Hole in liner  Casing inspection log  Solution for hole  P&A, Cement Squeeze, Shallow production zone  Final Cost  Analysis of well profitability  Addition of all costs needed for project

Gas Pressure Build-up  Flare method chosen  Cost of gas production too high for profitability  Running production lines  Low natural gas prices  Rod-pump efficiency lowered  Environmentally safe according to EPA guidelines  Gas emissions minimal  Wyoming currently has no tax on flaring

Surface Equipment  Existing  Conventional Electric Pumpjack  300 psi PolyPipe flow lines to Sales  Needed  bbl Production Tank  Wet Gas Measurement Skid  Flare Knockout Vessel and Flare  Recycle Pump from Production tanks to Sales Line  3” steel flow lines with Valves

Work-over Rig Tasks  Remove horse-head  Use pumps to kill well  Circulating Method  Shut-in bottom-hole pressure~2000psi+( psi/ft)*8509ft~5682.1psi  Kill fluid weight = ((5682.1psi+100psi (safety factor) )/8509ft)/(0.433psi/ft))*8.33lb/gal= lb/gal  Bromines must be added to reach kill fluid weight  Remove rods and production string  Install BOP  Setup for wireline truck  Casing inspection log  Set CIBP-6000ft  Set CICR-5903ft

Cement Squeeze  Cement Squeeze Progam  Discussed our problem with a Engineer for Magnum Cement, he created a program based on our well.  Type-G  Amount-5.2 m 3  Cost-$19, 700  Pumping Schedule  1.0 m 3 of fresh Water followed by 5.0 m 3 of MAG G 1900 Cement.  Backwash tubing and casing with 1.5X tubing capacity 7.8 m 3  WOC-24 hours minimum

Cement Squeeze Process

Cement Squeeze Process (con’t)  Drill out cement, CIBP, and CICR  Pressure test to ensure cement squeeze success  Run tubing and rods  Stimulate well  Hang horse-head  Open to production

Problems  Oil prices  $/bbl is still very low compared to when we started the project  Caused changes in economics  Reduced profitability by around $5MM  Loss of group member  More tasks to take on

Economic Analysis  Used Production data from Jan 2006-Sept 2014  Created a exponential decline analysis using: q(t)=q i *e^(-D i *t)  Where q(t) is predicted production for that month  q i = Initial Production (2000 BBl)  D i =-(dq/dt)*1/q ( )  t= month (total 120 months)

Economics  Well on average produces for seven months a year, based on exponential decline analysis this well will stop being profitable in Oct  Taking into account that it only produces for 7 months a year.  Based on $4000/month operating costs.  Average price per barrel of oil at $56.63  From Sept 2014-Oct 2031 well will generate $3.3MM and cost 480K to keep running.  Given us a profit margin of $2.8MM before any work-overs are completed

Economics (con’t)  Surface Equipment Costs (including transportation)  Flare ($2500)  Work-over Costs  Rig ($6000/day) (7 days)  Trucking pump, tank, water ($2000)  Wireline ($16,000)  Cement Squeeze ($20,000)  Hydrotest ($3,500)  Estimated Total Cost of Project: (~$86,000)

Questions?