ECO-PCCM Kick-off Meeting, Pozzuoli, January 2005. ISO 9001:2000 FIBER-REINFORCED PLASTICS PRODUCTION AND PROCESSING COMPANY.

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Presentation transcript:

ECO-PCCM Kick-off Meeting, Pozzuoli, January ISO 9001:2000 FIBER-REINFORCED PLASTICS PRODUCTION AND PROCESSING COMPANY

ECO-PCCM Kick-off Meeting, Pozzuoli, January % STATE OWNED COMPANY, 528 EMPLOYEES MARKETING PRODUCTION R & D QC Deputy CEO CEO BOARD R & D DATA PROC. FINANCIAL PERSONNEL DepartmentsUnits ORGANIZATION CHART

ECO-PCCM Kick-off Meeting, Pozzuoli, January More development less research Service to Production Dept. Approves changes in production documentation Employs engineers and technicians More research, less development Proposes goals for future development Manages external multilateral R&D projects Employs engineers only TWO INSTITUTIONS INVOLVED IN R&D ACTIVITIES R&D DepartmentR&D Unit

ECO-PCCM Kick-off Meeting, Pozzuoli, January AVAILABLE TECHNOLOGIES RELATED TO COMPOSITES IMPREGNATION LAMINATION FILAMENT WINDING (WET PROCESS) TAPE WINDING (DRY PROCESS) MOLDING COMPOUNDS PRODUCTION OPEN MOLD MOLDING CLOSED MOLD MOLDING MACHINING – TRADITIONAL METHODS CNC MACHINING WATER-JET CUTTING OF COMPOSITES

ECO-PCCM Kick-off Meeting, Pozzuoli, January USED RAW MATERIALS MATRICES PHENOLIC RESINS EPOXY RESINS POLYESTER RESINS SILICONE RESINS THERMOPLASTICS FIBERS GLASS POLYAMIDE (Nylon 6.6) ARAMID (Twaron) HPPE (Dyneema) CARBON COTTON

ECO-PCCM Kick-off Meeting, Pozzuoli, January  CONTINUOUS (GLASS)  CHOPPED (GLASS, CARBON)  WOVEN FABRICS (HPPE, ARAMID, GLASS, NYLON)  WOVEN ROVING (GLASS)  MATT (GLASS)  NON-WOVENS (HPPE)  UD TAPES (HPPE, ARAMID with thermoplastic matrices) TEXTILE FORMS OF THE FIBERS

ECO-PCCM Kick-off Meeting, Pozzuoli, January PRODUCTS - GENERAL PURPOSE Filament-wound tubes and pipes

ECO-PCCM Kick-off Meeting, Pozzuoli, January Tape wound cylinders, pipes, tubes Composite rods Laminates glass/epoxy glass/phenolics glass/silicone aramid/phenolics HPPE/phenolics polyamide/phenolics cotton/phenolics PRODUCTS - GENERAL PURPOSE

ECO-PCCM Kick-off Meeting, Pozzuoli, January Molding compounds and moldings glass/polyester glass/phenolic carbon/phenolic cotton/phenolic PRODUCTS - GENERAL PURPOSE

ECO-PCCM Kick-off Meeting, Pozzuoli, January Honeycomb core composite panels PRODUCTS - GENERAL PURPOSE woven roving skin aramid fabric skin glass fabric skin

ECO-PCCM Kick-off Meeting, Pozzuoli, January Composite parts for high-voltage heavy duty transformers PRODUCTS - GENERAL PURPOSE

ECO-PCCM Kick-off Meeting, Pozzuoli, January Electrical arc extinguishing chambers and contactors for locomotives PRODUCTS - GENERAL PURPOSE

ECO-PCCM Kick-off Meeting, Pozzuoli, January PRODUCTS – PERSONAL PROTECTION Safety helmets

ECO-PCCM Kick-off Meeting, Pozzuoli, January PRODUCTS – PERSONAL PROTECTION Ballistic helmets, plates, attache cases

ECO-PCCM Kick-off Meeting, Pozzuoli, January PRODUCTS – PERSONAL PROTECTION Soft ballistic - Vests

ECO-PCCM Kick-off Meeting, Pozzuoli, January PRODUCTS – PERSONAL PROTECTION Shields Ballistic Anti-riot

ECO-PCCM Kick-off Meeting, Pozzuoli, January RESEARCH AND TESTING FACILITIES Prototype workshop for composites production Consisting of: Semi-industrial vertical impregnating machine Molding press Lab filament-winding machine Drying ovens Molding compounds mixer

ECO-PCCM Kick-off Meeting, Pozzuoli, January RESEARCH AND TESTING FACILITIES Laboratory for mechanical testing Universal testing machines Performed tests: Tensile, Flexure, ILSS, Compression, Split, Impact, etc

ECO-PCCM Kick-off Meeting, Pozzuoli, January RESEARCH AND TESTING FACILITIES Line for thermal analysis Consisting of: Control console and DSC Module TMA Module DMA Module TGA Module

ECO-PCCM Kick-off Meeting, Pozzuoli, January RESEARCH AND TESTING FACILITIES Line for burst pressure testing

ECO-PCCM Kick-off Meeting, Pozzuoli, January RESEARCH AND TESTING FACILITIES Laboratory for ballistic testing

ECO-PCCM Kick-off Meeting, Pozzuoli, January INDUSTRIAL PRODUCTION FACILITIES Molding line – Triulzi Italy