SAEWON METAL CO., LTD. Company profile HEAD OFFICE / FACTORY

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Presentation transcript:

SAEWON METAL CO., LTD. Company profile HEAD OFFICE / FACTORY 25-54, Seobu-ro 1499beon-gil, Juchon-myeon Gimhae-si, Gyeongsangnam-do, Korea TELEPHONE : 82-55-338-6448~9 82-55-328-6401~3 FACSIMILE : 82-55-338-6450 http://www.saewonmt.co.kr E-mail : saewonmt@hanmail.net

LAYOUT Garden 2500ton Auto Transfer Raw material storage & Cutting Waiting place for Heat treatment & pallet for processing Office Laboratory Mold storage Mold Changing & utility room Control cooler Control cooler 3500ton robot 3,000ton 2,500ton 1,350-1 750ton Control cooler 1,600ton Control cooler 1,350-2 Bath room compressor Bath room Cafeteria Dormitory

FORGING PROCESS FLOW DIAGRAM 원자재입고 Input of material 절단 Cutting 가열 Heating 단조 Forging 자주검사 Inspection 열처리 & 제어냉각 Heat treatment & Control cooling 반송 Return 격리조치 Containment action 자분탐상 MPI 쇼트 Shot 포장,방청 Packing 수입검사 출하 Delivery No 코이닝 Coining

INDEX 1. MANAGEMENT POLICY & OBJECTIVE 2. HISTORY 3. CONDITIONS OF SAEWON AND EMPLOYEES 4. MANUFACTURING EQUIPMENTS(FORGING) 5. MANUFACTURING EQUIPMENTS(MACHINING) 6. LABORATORY EQUIPMENTS 7. TURNOVER FOR 3YEARS & MARKET SHARE 8. MAIN PRODUCT INTRODUCE 9. CERTIFICATION OF QUALITY SYSTEM 10. REGISTER OF SHIPPING CERTIFICATED 11. ORGANIZATION 12. SAEWON METAL MAP 13. CUSTOMERS

MANAGEMENT POLICY & OBJETIVE SUBSTANTIALITY MAMAGEMENT QUALITY MANAGEMENT CUSTOMER SATISFACTION MANAGEMENT OBJECTIVE SALES GOAL : 53 BILLION QUALITY GOAL : OEM : 500 PPM, IN COMPANY : 4,000 PPM

HISTOTY 1995 2015 HISTORY HISTORY 1995 NOV Established SAEWON METAL 2000 JUN Transfer to SAEWON METAL CO.,LTD. 2002 AUG Transfer and enlargement of the factory (7,600㎡ of Land area, 4,200㎡ of Building area) 2003 APR Certified quality system SQ mark by HYUNDAI & KIA MOTOR company 2005 OCT Established R&D department (KOITA) Registered venture company (SMBA) 2006 MAR Achieved ISO/TS16949(IATF) 2007 JAN Registered INN0-BIZ company 2008 JUNE Achieved special permission of Piston skirt mold Certified environmental management systems ISO 14001 2010 Winning three million dollars export award (KITA) 2011 Winning ten million dollars export award (KITA) 2012 Certified register of shipping DNV, Lloyd’s, BV, GL 2013 Achieved special permission of 1ton Piston skirt mold SEP Increase of Forging press line 2500 ton Auto Transfer Achieved special permission of forging press vibration isolation structure 2014 DEC Winning twenty million dollars export award (KITA) 2015 Increase of Forging press line 3500 ton Auto robot 2015 HISTORY

CONDITION OF EMPLOYEES CONDITION OF SAEWON AND EMPLOYEES CONDITION OF SAEWON CLAUSE DETAILS LOCATION 25-54, Seobu-ro 1499beon-gil, Juchon-myeon, Gimhae-si, Gyeongsangnam-do,Korea CAPITAL STOCK 5 hundreds million LAND AREA 8,275㎡ BUILDING AREA 4,535㎡ MAIN PRODUCT Vehicles : Piston Engine, Connecting Rod, Spindle Plate(Disc, Drum), Transmission Gear, Rocker Arm, connection part for oil pressure and fuel line Others : Link Plate, industrial Flange, agricultural machinery Engine Gear and so on. EMPLOYEES 91 CONDITION OF EMPLOYEES Section Management Researcher Technical post others subtotal Men 8 9 59 2 79 Women 6 7 12 14 66 91

Electric heating device MANUFACTURING EQUIPMENTS (FORGING) No Facility name Capacity(Model) Q`TY Producer Purchased year Note 1 Forging press 750 ton Ho seong machine 1995 2 1600 ton 2002 3 1350 ton Jae woo press 2004, 2005 4 2500 ton 2007 5 3000 ton 2010 6 2013 Transfer 7 3500 ton 2015 Robot 8 Trimming press 110 ton Jae il machine 1992 9 200 ton LG industry 10 150 ton 2005 11 250 ton 12 Han eul industry 13 300 ton 14 Electric heating device 350 kw 15 650 kw Dae sin hot rolling 16 600 kw 17 400 kw 18 800 kw Myeong in induction 19

Electric discharge machinery of mold MANUFACTURING EQUIPMENTS (FORGING) No Facility name Capacity(Model) Q`TY Producer Purchased year Note 20 Electric discharge machinery of mold 100A 1 Doo kwang 1996 21 Shot blast machine 1000 kg Gyeong jin 1998 22 500 kg Sae yang short 2001 23 1500 kg 2010 24 Air compressor 50 HP Yu chang machine 25 75 HP 1999 26 2002 27 100 HP 2005 28 Cutting machine 600 ton Jae woo press 2006 29 300 ton 2009 30 Oil pressure 100 ton Yu sung machine 2000 31 400 ton 32 Wide use Lathe WL-460 2 HWACHEON 33 Milling 2nd HITACHI 34 MCT M-508VG 2012 35 Suction type BLAST M/C SANDIG NEO BLAST 2015

MANUFACTURING EQUIPMENTS (MACHINING) No Facility name Capacity(Model) Q`TY 1 MCT BT 40(MYNX 400) 2 BT 40(VX500) 3 DT 360 4 HYUNDAI WIA 380M 5 MCT(VERTICAL) HYUNDAI WIA KIT 450 6 Internal Grinder IZUMI KINZOKU KN113-A 7 Boring machine 30 HP 8 40 HP

LABORATORY EQUIPMENTS No Facility name Capacity(Model) Capacity/ Accuracy Q`TY Producer Purchased year Note 1 Digital radiation thermometer 250-1500'C ±0.1% 5 Dae han meters 2002 2 Metaloscope 100-400times OLYMPUS 3 V/Calipers 200mm ex 0.05 20 Mitutoyo 4 Digital M/meter 0-25mm 0.01 " R/Gauge 18-35 ex 6 Indigator 7 Height gauge 0-300mm 0.02 8 Digital V/C 150mm 9 Digital infrared thermometer 500~1800'C 1'C IR TECH 2010 10 Rockwell hardness test 150Kgf Dae gyeong TECH 2001 11 Brinnel hardness test 3000Kgf 12 V-Block 13 Surface plate Guem sung measurer 2009 14 Magnetic partical inspector Dong myeong 2008 15 Metal analysis machine GNR 2006 16 3 dimension measurer 0.0005mm Duck in FORM SCAN  17 Shape measurer 0.0005mm/100mm   Kosaka 18 Universal material tester 30 ton Gyeong dong 19 Charpy impact tester 30 kg/m Mori

TURNOVER FOR 3YEARS 2015 GOAL 2014 2011 2013 2012 Exchange : \1,000 unit : $1,000 2015 GOAL 2014 2011 2013 2012 15.5% 22.4% 20.1%

Distribution by Industrial Distribution by customer MARKET SHARE (2014) Distribution by Industrial Distribution by customer Automobile Industrial Others HMC/KIA Export Others

MAIN PRODUCT INTRODUCE Engine Piston - BOTTOM Engine Piston - TOP Articulated piston Wing Bushing Spindle Plate - DISC Spindle Plate - DRUM

MAIN PRODUCT INTRODUCE Engine Parts Gear Link Plate Connecting Rod End Rod Running Driving Parts

MAIN PRODUCT INTRODUCE Shuttle Block Tierod Hydraulic & Fuel Line Industrial Parts Others Metal Flow

CERTIFICATION CERTIFICATION OF QUALITY SYSTEM REGISTER OF SHIPPING CERTIFICATED ISO/TS16949 ISO 14001 SQ-MARK Lloyd’s BV GL DNV

Manufacturing Control ORGANIZATION PRESIDENT DIRECTOR R&D Laboratory Manufacturing Control Technical Sales Quality Assurance Management Product Develment Quality Control Accounting Mold Sales General Management Maintenance

Location of company Kim hae North pusan West kim hae I.C Saewon metal Masan Naeng jung IC Jang yu I.C West pusan Jang yu Nam hae high way Joo chon Jin yeong Kim hae Nae sam Industrial complex Nong hyup Nam hae high way Chang won Kim hae

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